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IAC Assessment: BD0374
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IAC Assessment: BD0374
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IAC Center Bradley University
Assessment Year 2010
Principal Product Welded and formed tube assemblies
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 217,000
Annual Production 36,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $265,005 6,145,136 kWh $0.04
Electricity Demand $43,390 14,297 kW-months/year $3.03
Electricity Fees $40,204 - $ -
Natural Gas $169,750 23,599 MMBtu $7.19
TOTAL ENERGY COSTS $560,557
RECOMMENDED SAVINGS* $111,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,126
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,008
Cost:
$3,000
$20,987 486,946 $2,021 667 - - - - - - - - - - $20,987
486,946
kWh
$2,021
667
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,840
Cost:
$11,833
$14,393 333,947 $1,391 459 - - - - $16 - $40 - - - $14,393
333,947
kWh
$1,391
459
kW-months/year
-
-
MMBtu
-
-
Tgal
$16
-
$
$40
-
$
-
-
Tgal
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$15,507
Cost:
$18,616
$231 5,371 $85 28 $15,191 2,206 - - - - - - - - $231
5,371
kWh
$85
28
kW-months/year
$15,191
2,206
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,533
Cost:
$35
$9,619 223,168 $914 302 - - - - - - - - - - $9,619
223,168
kWh
$914
302
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,673
Cost:
$1,360
$6,113 141,830 $560 185 - - - - - - - - - - $6,113
141,830
kWh
$560
185
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,878
Cost:
$3,500
- - - - $3,878 568 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,878
568
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,855
Cost:
$10,000
- - - - $1,855 269 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,855
269
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,128
Cost:
$62
$1,029 23,883 $99 33 - - - - - - - - - - $1,029
23,883
kWh
$99
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$678
Cost:
$875
$330 7,656 $32 11 - - - - $132 - $184 - - - $330
7,656
kWh
$32
11
kW-months/year
-
-
MMBtu
-
-
Tgal
$132
-
$
$184
-
$
-
-
Tgal
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$440
Cost:
$1,000
$401 9,312 $39 13 - - - - - - - - - - $401
9,312
kWh
$39
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
11: 3.4151 MINIMIZE WATER USAGE Savings:
$31,680
Cost:
$1,800
- - - - - - $20,564 657,000 - - - - $11,116 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,564
657,000
Tgal
-
-
$
-
-
$
$11,116
-
Tgal
TOTAL RECOMMENDED Savings:
$111,220
Cost:
$52,081
$53,103 1,232,113 $5,141 1,698 $20,924 3,043 $20,564 657,000 $148 - $224 - $11,116 - $53,103
1,232,113
kWh
$5,141
1,698
kW-months/year
$20,924
3,043
MMBtu
$20,564
657,000
Tgal
$148
-
$
$224
-
$
$11,116
-
Tgal
TOTAL IMPLEMENTED Savings:
$24,126
Cost:
$4,875
$21,718 503,914 $2,092 691 - - - - $132 - $184 - - - $21,718
503,914
kWh
$2,092
691
kW-months/year
-
-
MMBtu
-
-
Tgal
$132
-
$
$184
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption