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IAC Assessment: BD0388
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IAC Assessment: BD0388
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IAC Center Bradley University
Assessment Year 2011
Principal Product Wheels, Bearings, Ball Transfers
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 80,000
Annual Production 12,729,895 Pieces
Production Hrs. Annual 3,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,746 3,185,348 kWh $0.06
Electricity Demand $54,231 8,931 kW-months/year $6.07
Electricity Fees $11,515 - $ -
Natural Gas $135,435 25,697 MMBtu $5.27
TOTAL ENERGY COSTS $642,354
RECOMMENDED SAVINGS* $111,113 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$12,465
Cost:
$60,000
- - - - $12,465 2,365 - - -
-
kWh
-
-
kW-months/year
$12,465
2,365
MMBtu
-
-
gal
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$30,750
Cost:
$20,000
- - - - $30,750 5,870 - - -
-
kWh
-
-
kW-months/year
$30,750
5,870
MMBtu
-
-
gal
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,470
Cost:
$4,000
$(-210) (-3,340) - - $2,680 512 - - $(-210)
(-3,340)
kWh
-
-
kW-months/year
$2,680
512
MMBtu
-
-
gal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,581
Cost:
$1,200
$1,560 18,449 $21 4 - - - - $1,560
18,449
kWh
$21
4
kW-months/year
-
-
MMBtu
-
-
gal
05: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$63,847
Cost:
$26,000
- - - - - - $63,847 211,052 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$63,847
211,052
gal
TOTAL RECOMMENDED Savings:
$111,113
Cost:
$111,200
$1,350 15,109 $21 4 $45,895 8,747 $63,847 211,052 $1,350
15,109
kWh
$21
4
kW-months/year
$45,895
8,747
MMBtu
$63,847
211,052
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)