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IAC Assessment: BD0397
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IAC Assessment: BD0397
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IAC Center Bradley University
Assessment Year 2011
Principal Product Table Syrup
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 95
Plant Area (Sq.Ft.) 250,000
Annual Production 7,000,000 Units
Production Hrs. Annual 5,250
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $184,015 3,699,000 kWh $0.05
Electricity Demand $46,656 8,971 kW-months/year $5.20
Electricity Fees $22,323 - $ -
Natural Gas $206,723 27,963 MMBtu $7.39
TOTAL ENERGY COSTS $459,717
RECOMMENDED SAVINGS* $64,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$23,085
Cost:
$6,000
$(-260) (-5,222) - - $23,345 3,276 $(-260)
(-5,222)
kWh
-
-
kW-months/year
$23,345
3,276
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$15,024
Cost:
$14,500
- - - - $15,024 3,072 -
-
kWh
-
-
kW-months/year
$15,024
3,072
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,550
Cost:
$6,000
$(-155) (-3,120) - - $7,705 1,081 $(-155)
(-3,120)
kWh
-
-
kW-months/year
$7,705
1,081
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,237
Cost:
$4,440
$5,280 106,233 $957 184 - - $5,280
106,233
kWh
$957
184
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,796
Cost:
$765
$3,993 80,334 $803 154 - - $3,993
80,334
kWh
$803
154
kW-months/year
-
-
MMBtu
06: 2.1222 INSTALL TURBULATORS Savings:
$4,508
Cost:
$1,500
- - - - $4,508 633 -
-
kWh
-
-
kW-months/year
$4,508
633
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,439
Cost:
$650
$2,011 33,471 $428 147 - - $2,011
33,471
kWh
$428
147
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,214
Cost:
$5,820
$880 17,698 $334 66 - - $880
17,698
kWh
$334
66
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$64,853
Cost:
$39,675
$11,749 229,394 $2,522 552 $50,582 8,062 $11,749
229,394
kWh
$2,522
552
kW-months/year
$50,582
8,062
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas