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IAC Assessment: BD0399
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IAC Assessment: BD0399
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IAC Center Bradley University
Assessment Year 2011
Principal Product Heavy-gauge metal tanks
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $500,000-$1,000,000
# of Employees 283
Plant Area (Sq.Ft.) 237,088
Annual Production 170,000 Pieces
Production Hrs. Annual 4,420
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $365,720 7,902,422 kWh $0.05
Electricity Demand $77,902 51,850 kW-months/year $1.50
Electricity Fees $51,250 - $ -
Natural Gas $324,242 59,322 MMBtu $5.47
TOTAL ENERGY COSTS $819,114
RECOMMENDED SAVINGS* $56,862 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,417
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,451
Cost:
$55,000
- - - - $8,451 1,552 - - - - -
-
kWh
-
-
kW-months/year
$8,451
1,552
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$18,396
Cost:
$2,000
$17,397 266,410 $999 666 - - - - - - $17,397
266,410
kWh
$999
666
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,514
Cost:
$31,299
$16,408 354,409 $1,092 728 - - $4 - $10 - $16,408
354,409
kWh
$1,092
728
kW-months/year
-
-
MMBtu
$4
-
$
$10
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,480
Cost:
$20
$5,958 128,159 $522 348 - - - - - - $5,958
128,159
kWh
$522
348
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,021
Cost:
$8,100
$5,757 124,349 $264 177 - - - - - - $5,757
124,349
kWh
$264
177
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$56,862
Cost:
$96,419
$45,520 873,327 $2,877 1,919 $8,451 1,552 $4 - $10 - $45,520
873,327
kWh
$2,877
1,919
kW-months/year
$8,451
1,552
MMBtu
$4
-
$
$10
-
$
TOTAL IMPLEMENTED Savings:
$24,417
Cost:
$10,100
$23,154 390,759 $1,263 843 - - - - - - $23,154
390,759
kWh
$1,263
843
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost