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IAC Assessment: BD0401
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IAC Assessment: BD0401
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IAC Center Bradley University
Assessment Year 2011
Principal Product Commercial Zinc Plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 39,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,649 1,798,456 kWh $0.05
Electricity Demand $26,426 4,649 kW-months/year $5.68
Electricity Fees $23,546 - $ -
Natural Gas $94,650 14,125 MMBtu $6.70
TOTAL ENERGY COSTS $233,271
RECOMMENDED SAVINGS* $17,818 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$5,625
Cost:
$4,500
- - - - $5,625 875 -
-
kWh
-
-
kW-months/year
$5,625
875
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,618
Cost:
$17,144
$3,215 65,215 $2,403 423 - - $3,215
65,215
kWh
$2,403
423
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,085
Cost:
$900
$1,561 31,655 $524 92 - - $1,561
31,655
kWh
$524
92
kW-months/year
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,685
Cost:
$3,000
$(-205) (-4,160) - - $1,890 294 $(-205)
(-4,160)
kWh
-
-
kW-months/year
$1,890
294
MMBtu
05: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,724
Cost:
$1,500
- - - - $1,724 268 -
-
kWh
-
-
kW-months/year
$1,724
268
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,081
Cost:
$550
$763 15,469 $318 56 - - $763
15,469
kWh
$318
56
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$17,818
Cost:
$27,594
$5,334 108,179 $3,245 571 $9,239 1,437 $5,334
108,179
kWh
$3,245
571
kW-months/year
$9,239
1,437
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas