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IAC Assessment: BD0409
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IAC Assessment: BD0409
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IAC Center Bradley University
Assessment Year 2012
Principal Product Centrifugal pumps
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 80,000
Annual Production 1,200 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,509 2,086,280 kWh $0.05
Electricity Demand $66,144 9,022 kW-months/year $7.33
Electricity Fees $99 - $ -
Natural Gas $21,445 2,280 MMBtu $9.41
TOTAL ENERGY COSTS $207,014
RECOMMENDED SAVINGS* $40,652 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,369
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,259
Cost:
$41,728
$11,853 241,428 $3,406 464 - - - - - - - - - - $11,853
241,428
kWh
$3,406
464
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,228
Cost:
$2,550
$9,350 190,437 $1,878 256 - - - - - - - - - - $9,350
190,437
kWh
$1,878
256
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,270
Cost:
$2,500
$(-154) (-3,120) $(-48) (-7) $4,472 475 - - - - - - - - $(-154)
(-3,120)
kWh
$(-48)
(-7)
kW-months/year
$4,472
475
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,040
Cost:
$3,510
$1,426 29,070 $614 84 - - - - - - - - - - $1,426
29,070
kWh
$614
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,253
Cost:
$10
$2,505 51,026 $748 102 - - - - - - - - - - $2,505
51,026
kWh
$748
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$793
Cost:
$500
$610 12,431 $183 25 - - - - - - - - - - $610
12,431
kWh
$183
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$535
Cost:
$450
$262 5,326 $53 7 - - - - - - $92 - $128 - $262
5,326
kWh
$53
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$92
-
$
$128
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$307
Cost:
$200
$200 4,082 $107 15 - - - - - - - - - - $200
4,082
kWh
$107
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,782
Cost:
$1,500
- - - - - - $1,782 1,980,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,782
1,980,000
Tgal
-
-
gal
-
-
$
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,032
Cost:
$1,600
- - - - - - - - - - - - $1,032 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$1,032
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$153
Cost:
$600
$(-285) (-5,797) - - - - - - $1,188 2,160 $(-750) - - - $(-285)
(-5,797)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,188
2,160
gal
$(-750)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,652
Cost:
$55,148
$25,767 524,883 $6,941 947 $4,472 475 $1,782 1,980,000 $1,188 2,160 $(-658) - $1,160 - $25,767
524,883
kWh
$6,941
947
kW-months/year
$4,472
475
MMBtu
$1,782
1,980,000
Tgal
$1,188
2,160
gal
$(-658)
-
$
$1,160
-
$
TOTAL IMPLEMENTED Savings:
$29,369
Cost:
$48,438
$23,091 470,343 $6,058 826 - - - - - - $92 - $128 - $23,091
470,343
kWh
$6,058
826
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$92
-
$
$128
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost