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IAC Assessment: BD0410
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IAC Assessment: BD0410
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IAC Center Bradley University
Assessment Year 2012
Principal Product Residential electrical enclosures
NAICS 335314 - Relay and Industrial Control Manufacturing
SIC 3625 - Relays And Industrial Controls
Sales $100,000,000-$500,000,000
# of Employees 472
Plant Area (Sq.Ft.) 386,000
Annual Production 3,296,651 Pieces
Production Hrs. Annual 5,355
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $521,290 10,611,220 kWh $0.05
Electricity Demand $26,627 23,713 kW-months/year $1.12
Electricity Fees $58,780 - $ -
Natural Gas $464,792 98,111 MMBtu $4.74
TOTAL ENERGY COSTS $1,071,489
RECOMMENDED SAVINGS* $43,077 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,500
Cost:
$5,500
- - - - $14,500 3,060 -
-
kWh
-
-
kW-months/year
$14,500
3,060
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,850
Cost:
$20
$11,278 229,703 $572 510 - - $11,278
229,703
kWh
$572
510
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$821
Cost:
$10,000
$(-143) (-2,920) $(-7) (-6) $971 205 $(-143)
(-2,920)
kWh
$(-7)
(-6)
kW-months/year
$971
205
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,755
Cost:
$4,050
$4,352 88,641 $403 360 - - $4,352
88,641
kWh
$403
360
kW-months/year
-
-
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,095
Cost:
$1,000
$2,942 59,922 $153 137 - - $2,942
59,922
kWh
$153
137
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,832
Cost:
$4,900
$2,694 54,868 $138 123 - - $2,694
54,868
kWh
$138
123
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,094
Cost:
$2,025
$1,851 37,704 $243 217 - - $1,851
37,704
kWh
$243
217
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,907
Cost:
$500
$1,814 36,952 $93 83 - - $1,814
36,952
kWh
$93
83
kW-months/year
-
-
MMBtu
09: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,223
Cost:
$1,750
- - - - $1,223 258 -
-
kWh
-
-
kW-months/year
$1,223
258
MMBtu
TOTAL RECOMMENDED Savings:
$43,077
Cost:
$29,745
$24,788 504,870 $1,595 1,424 $16,694 3,523 $24,788
504,870
kWh
$1,595
1,424
kW-months/year
$16,694
3,523
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas