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IAC Assessment: BD0419
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IAC Assessment: BD0419
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IAC Center Bradley University
Assessment Year 2012
Principal Product Uncoated recycled paperboard
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $1,000,000-$5,000,000
# of Employees 46
Plant Area (Sq.Ft.) 87,500
Annual Production 42,000 Tons
Production Hrs. Annual 8,712
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $826,142 20,195,095 kWh $0.04
Electricity Demand $98,952 32,369 kW-months/year $3.06
Electricity Fees $14,259 - $ -
Natural Gas $767,205 213,487 MMBtu $3.59
TOTAL ENERGY COSTS $1,706,558
RECOMMENDED SAVINGS* $30,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,802
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,031
Cost:
$31,529
$11,820 288,990 $1,211 396 - - - - - - $11,820
288,990
kWh
$1,211
396
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$10,810
Cost:
$14,000
- - - - $10,810 3,113 - - - - -
-
kWh
-
-
kW-months/year
$10,810
3,113
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,421
Cost:
$7,300
$2,196 53,677 $225 74 - - - - - - $2,196
53,677
kWh
$225
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$929
Cost:
$1,200
$770 18,819 $159 52 - - - - - - $770
18,819
kWh
$159
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$849
Cost:
$500
$770 18,821 $79 26 - - - - - - $770
18,821
kWh
$79
26
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$820
Cost:
$20
$744 18,193 $76 25 - - - - - - $744
18,193
kWh
$76
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$648
Cost:
$220
$588 14,377 $60 20 - - - - - - $588
14,377
kWh
$60
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$642
Cost:
$600
$308 7,323 $31 10 - - $127 - $176 - $308
7,323
kWh
$31
10
kW-months/year
-
-
MMBtu
$127
-
$
$176
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$421
Cost:
$700
- - - - $421 117 - - - - -
-
kWh
-
-
kW-months/year
$421
117
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,571
Cost:
$56,069
$17,196 420,200 $1,841 602 $11,231 3,230 $127 - $176 - $17,196
420,200
kWh
$1,841
602
kW-months/year
$11,231
3,230
MMBtu
$127
-
$
$176
-
$
TOTAL IMPLEMENTED Savings:
$16,802
Cost:
$40,729
$14,786 361,486 $1,595 521 $421 117 - - - - $14,786
361,486
kWh
$1,595
521
kW-months/year
$421
117
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost