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IAC Assessment: BD0420
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IAC Assessment: BD0420
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IAC Center Bradley University
Assessment Year 2012
Principal Product Aluminum and Zinc Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 85,000
Annual Production 4,300,000 Pounds
Production Hrs. Annual 4,680
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,480 2,117,045 kWh $0.07
Electricity Demand $82,698 10,025 kW-months/year $8.25
Electricity Fees $1,984 - $ -
Natural Gas $187,430 35,647 MMBtu $5.26
TOTAL ENERGY COSTS $415,592
RECOMMENDED SAVINGS* $12,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$5,714
Cost:
$4,000
$(-591) (-8,713) $(-289) (-35) $6,594 1,280 - - - - $(-591)
(-8,713)
kWh
$(-289)
(-35)
kW-months/year
$6,594
1,280
MMBtu
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,245
Cost:
$3,000
- - - - $2,245 434 - - - - -
-
kWh
-
-
kW-months/year
$2,245
434
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,061
Cost:
$500
$723 10,666 $338 41 - - - - - - $723
10,666
kWh
$338
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$857
Cost:
$2,925
$584 8,611 $273 33 - - - - - - $584
8,611
kWh
$273
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$756
Cost:
$2,100
$461 6,800 $295 36 - - - - - - $461
6,800
kWh
$295
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$746
Cost:
$20
$515 7,590 $231 28 - - - - - - $515
7,590
kWh
$231
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$608
Cost:
$3,000
$121 1,773 $487 59 - - - - - - $121
1,773
kWh
$487
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$130
Cost:
$275
$35 505 $16 2 - - $53 - $26 - $35
505
kWh
$16
2
kW-months/year
-
-
MMBtu
$53
-
$
$26
-
$
TOTAL RECOMMENDED Savings:
$12,117
Cost:
$15,820
$1,848 27,233 $1,351 164 $8,839 1,713 $53 - $26 - $1,848
27,233
kWh
$1,351
164
kW-months/year
$8,839
1,713
MMBtu
$53
-
$
$26
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost