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IAC Assessment: BD0422
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IAC Assessment: BD0422
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IAC Center Bradley University
Assessment Year 2013
Principal Product Vacuum Furnaces
NAICS 333994 - Industrial Process Furnace and Oven Manufacturing
SIC 3567 - Industrial Furnaces And Ovens
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 132,600
Annual Production 45 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,350 2,302,561 kWh $0.06
Electricity Demand $47,823 8,962 kW-months/year $5.34
Electricity Fees $17,431 - $ -
Natural Gas $49,769 11,294 MMBtu $4.41
TOTAL ENERGY COSTS $249,373
RECOMMENDED SAVINGS* $55,446 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$16,352
Cost:
$400
- - $14,598 2,734 $1,754 - - - - - -
-
kWh
$14,598
2,734
kW-months/year
$1,754
-
$
-
-
MMBtu
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,658
Cost:
$28,800
- - - - - - $11,658 2,755 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,658
2,755
MMBtu
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,219
Cost:
$4,219
$3,301 59,585 $918 172 - - - - - - $3,301
59,585
kWh
$918
172
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,518
Cost:
$3,225
$1,233 22,251 $1,285 241 - - - - - - $1,233
22,251
kWh
$1,285
241
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,187
Cost:
$25
$929 16,700 $258 48 - - - - - - $929
16,700
kWh
$258
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$633
Cost:
$300
$495 8,938 $138 26 - - - - - - $495
8,938
kWh
$138
26
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$610
Cost:
$1,000
- - - - - - $610 189 - - -
-
kWh
-
-
kW-months/year
-
-
$
$610
189
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$530
Cost:
$500
$415 7,490 $115 22 - - - - - - $415
7,490
kWh
$115
22
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$17,739
Cost:
$4,600
- - - - - - - - $17,739 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,739
-
$
TOTAL RECOMMENDED Savings:
$55,446
Cost:
$43,069
$6,373 114,964 $17,312 3,242 $1,754 - $12,268 2,944 $17,739 - $6,373
114,964
kWh
$17,312
3,242
kW-months/year
$1,754
-
$
$12,268
2,944
MMBtu
$17,739
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material