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IAC Assessment: BD0423
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IAC Assessment: BD0423
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IAC Center Bradley University
Assessment Year 2013
Principal Product Industrial coatings
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 74,225
Annual Production 3,800 Thousand Gallons
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,062 3,403,027 kWh $0.04
Electricity Demand $53,541 8,354 kW-months/year $6.41
Electricity Fees $10,023 - $ -
Natural Gas $53,179 10,188 MMBtu $5.22
TOTAL ENERGY COSTS $331,800
RECOMMENDED SAVINGS* $105,956 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,347
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$26,430
Cost:
$2,000
$26,175 614,425 $256 40 - - - - - - $26,175
614,425
kWh
$256
40
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,499
Cost:
$18,273
$9,893 211,383 $2,606 407 - - - - - - $9,893
211,383
kWh
$2,606
407
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,135
Cost:
$100,000
$4,700 110,325 $1,435 224 - - - - - - $4,700
110,325
kWh
$1,435
224
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,565
Cost:
$4,565
$3,613 77,194 $952 149 - - - - - - $3,613
77,194
kWh
$952
149
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,616
Cost:
$20
$1,221 20,018 $395 62 - - - - - - $1,221
20,018
kWh
$395
62
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,795
Cost:
$9,000
$3,111 73,033 $684 107 - - - - - - $3,111
73,033
kWh
$684
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,404
Cost:
$2,000
- - - - $3,404 652 - - - - -
-
kWh
-
-
kW-months/year
$3,404
652
MMBtu
-
-
lb
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$838
Cost:
$3,250
$(-68) (-1,600) $(-38) (-6) $944 189 - - - - $(-68)
(-1,600)
kWh
$(-38)
(-6)
kW-months/year
$944
189
MMBtu
-
-
lb
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$975
Cost:
$1,500
- - - - $975 156 - - - - -
-
kWh
-
-
kW-months/year
$975
156
MMBtu
-
-
lb
-
-
$
10: 2.1222 INSTALL TURBULATORS Savings:
$543
Cost:
$115
- - - - $543 104 - - - - -
-
kWh
-
-
kW-months/year
$543
104
MMBtu
-
-
lb
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$173
Cost:
$250
- - - - $173 35 - - - - -
-
kWh
-
-
kW-months/year
$173
35
MMBtu
-
-
lb
-
-
$
12: 3.8141 REGENERATE CLEANING SOLVENT ON-SITE AND REUSE Savings:
$44,983
Cost:
$302,000
$(-892) (-14,623) - - - - $58,375 326,700 $(-12,500) - $(-892)
(-14,623)
kWh
-
-
kW-months/year
-
-
MMBtu
$58,375
326,700
lb
$(-12,500)
-
$
TOTAL RECOMMENDED Savings:
$105,956
Cost:
$442,973
$47,753 1,090,155 $6,290 981 $6,039 1,135 $58,375 326,700 $(-12,500) - $47,753
1,090,155
kWh
$6,290
981
kW-months/year
$6,039
1,135
MMBtu
$58,375
326,700
lb
$(-12,500)
-
$
TOTAL IMPLEMENTED Savings:
$24,347
Cost:
$124,588
$18,206 398,902 $4,993 779 $1,148 190 - - - - $18,206
398,902
kWh
$4,993
779
kW-months/year
$1,148
190
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes