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IAC Assessment: BD0428
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IAC Assessment: BD0428
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IAC Center Bradley University
Assessment Year 2013
Principal Product Fabricated Metal Products
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 77,648
Annual Production 1 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,851 2,080,800 kWh $0.10
Electricity Demand $35,251 6,344 kW-months/year $5.56
Electricity Fees $1,945 - $ -
Natural Gas $22,506 3,972 MMBtu $5.67
LPG $43,896 1,628 MMBtu $26.96
TOTAL ENERGY COSTS $304,449
RECOMMENDED SAVINGS* $96,705 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,687
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,115
Cost:
$39,240
$29,210 302,608 $3,234 582 - - - - $133 - - - $538 - - - $29,210
302,608
kWh
$3,234
582
kW-months/year
-
-
MMBtu
-
-
MMBtu
$133
-
$
-
-
$
$538
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$31,849
Cost:
$76,000
$(-12,047) (-124,800) - - - - $43,896 1,628 - - - - - - - - $(-12,047)
(-124,800)
kWh
-
-
kW-months/year
-
-
MMBtu
$43,896
1,628
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,262
Cost:
$15,000
- - - - - - - - - - - - - - $18,262 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$18,262
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,563
Cost:
$20
$4,108 42,554 $455 82 - - - - - - - - - - - - $4,108
42,554
kWh
$455
82
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,430
Cost:
$2,257
$3,506 36,320 $924 166 - - - - - - - - - - - - $3,506
36,320
kWh
$924
166
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,903
Cost:
$1,400
$1,713 17,742 $190 34 - - - - - - - - - - - - $1,713
17,742
kWh
$190
34
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,310
Cost:
$2,000
- - - - $1,310 231 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,310
231
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,273
Cost:
$3,150
$1,171 12,131 $130 24 - - - - - - $140 - $(-168) - - - $1,171
12,131
kWh
$130
24
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$140
-
$
$(-168)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,705
Cost:
$139,067
$27,661 286,555 $4,933 888 $1,310 231 $43,896 1,628 $133 - $140 - $370 - $18,262 - $27,661
286,555
kWh
$4,933
888
kW-months/year
$1,310
231
MMBtu
$43,896
1,628
MMBtu
$133
-
$
$140
-
$
$370
-
$
$18,262
-
$
TOTAL IMPLEMENTED Savings:
$52,687
Cost:
$56,240
$29,210 302,608 $3,234 582 $1,310 231 - - $133 - - - $538 - $18,262 - $29,210
302,608
kWh
$3,234
582
kW-months/year
$1,310
231
MMBtu
-
-
MMBtu
$133
-
$
-
-
$
$538
-
$
$18,262
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost