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IAC Assessment: BD0441
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IAC Assessment: BD0441
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IAC Center Bradley University
Assessment Year 2014
Principal Product Custom engineered product movers
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 50,444
Annual Production 1,000 Pieces
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,383 442,763 kWh $0.06
Electricity Demand $12,160 2,132 kW-months/year $5.70
Electricity Fees $2,439 - $ -
Natural Gas $15,255 2,499 MMBtu $6.10
LPG $2,075 54 MMBtu $38.16
TOTAL ENERGY COSTS $60,312
RECOMMENDED SAVINGS* $16,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,813
Cost:
$2,600
$2,619 40,846 $1,194 209 - - - - - - - - $2,619
40,846
kWh
$1,194
209
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$273
Cost:
$450
$237 3,691 $36 6 - - - - - - - - $237
3,691
kWh
$36
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$505
Cost:
$20
$347 5,426 $158 28 - - - - - - - - $347
5,426
kWh
$158
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$300
Cost:
$280
$171 2,663 $21 4 - - $46 - $62 - - - $171
2,663
kWh
$21
4
kW-months/year
-
-
MMBtu
$46
-
$
$62
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,765
Cost:
$3,000
- - - - $1,765 289 - - - - - - -
-
kWh
-
-
kW-months/year
$1,765
289
MMBtu
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$4,867
Cost:
$83
- - - - - - - - $4,867 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,867
-
$
-
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$4,000
Cost:
$900
- - - - - - - - - - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$4,000
-
$
08: 4.632 CHANGE OPERATING CONDITIONS Savings:
$1,402
Cost:
$30
- - - - - - - - $1,402 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,402
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,925
Cost:
$7,363
$3,374 52,626 $1,409 247 $1,765 289 $46 - $6,331 - $4,000 - $3,374
52,626
kWh
$1,409
247
kW-months/year
$1,765
289
MMBtu
$46
-
$
$6,331
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
$11,280
Cost:
$6,810
$2,790 43,509 $1,215 213 $1,765 289 $46 - $1,464 - $4,000 - $2,790
43,509
kWh
$1,215
213
kW-months/year
$1,765
289
MMBtu
$46
-
$
$1,464
-
$
$4,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost