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IAC Assessment: BD0452
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IAC Assessment: BD0452
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IAC Center Bradley University
Assessment Year 2014
Principal Product Plastic injection molded parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 37
Plant Area (Sq.Ft.) 27,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,869 1,805,800 kWh $0.08
Electricity Demand $13,476 4,868 kW-months/year $2.77
Electricity Fees $2,132 - $ -
Natural Gas $9,068 1,287 MMBtu $7.05
TOTAL ENERGY COSTS $161,545
RECOMMENDED SAVINGS* $17,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,825
Cost:
$4,565
$2,641 34,828 $184 67 - - - - - - - - $2,641
34,828
kWh
$184
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,841
Cost:
$750
$2,583 34,082 $258 96 - - - - - - - - $2,583
34,082
kWh
$258
96
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,830
Cost:
$600
$2,708 32,087 $122 44 - - - - - - - - $2,708
32,087
kWh
$122
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,291
Cost:
$20
$2,182 28,780 $109 39 - - - - - - - - $2,182
28,780
kWh
$109
39
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,686
Cost:
$1,310
$1,575 20,774 $111 40 - - - - - - - - $1,575
20,774
kWh
$111
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$909
Cost:
$3,300
- - - - $909 133 - - - - - - -
-
kWh
-
-
kW-months/year
$909
133
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$823
Cost:
$300
$784 10,340 $39 14 - - - - - - - - $784
10,340
kWh
$39
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$600
Cost:
$435
$378 4,993 $19 7 - - $86 - - - $117 - $378
4,993
kWh
$19
7
kW-months/year
-
-
MMBtu
$86
-
$
-
-
$
$117
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,911
Cost:
$80
- - - - - - - - $2,911 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,911
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,716
Cost:
$11,360
$12,851 165,884 $842 307 $909 133 $86 - $2,911 - $117 - $12,851
165,884
kWh
$842
307
kW-months/year
$909
133
MMBtu
$86
-
$
$2,911
-
$
$117
-
$
TOTAL IMPLEMENTED Savings:
$3,430
Cost:
$1,035
$3,086 37,080 $141 51 - - $86 - - - $117 - $3,086
37,080
kWh
$141
51
kW-months/year
-
-
MMBtu
$86
-
$
-
-
$
$117
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost