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IAC Assessment: BD0458
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IAC Assessment: BD0458
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IAC Center Bradley University
Assessment Year 2015
Principal Product Shredded plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 127,950
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,618 911,758 kWh $0.06
Electricity Demand $16,250 3,307 kW-months/year $4.91
Electricity Fees $9,027 - $ -
Natural Gas $37,634 4,503 MMBtu $8.36
TOTAL ENERGY COSTS $113,529
RECOMMENDED SAVINGS* $27,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,585
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,580
Cost:
$11,200
$153 3,197 $86 19 $8,341 1,097 $153
3,197
kWh
$86
19
kW-months/year
$8,341
1,097
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,722
Cost:
$3,900
$2,933 62,487 $789 175 - - $2,933
62,487
kWh
$789
175
kW-months/year
-
-
MMBtu
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,605
Cost:
$1,405
- - - - $3,605 482 -
-
kWh
-
-
kW-months/year
$3,605
482
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,038
Cost:
$30
$2,479 51,754 $559 124 - - $2,479
51,754
kWh
$559
124
kW-months/year
-
-
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,628
Cost:
$1,200
$2,144 44,760 $484 108 - - $2,144
44,760
kWh
$484
108
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,217
Cost:
$2,520
$1,889 39,497 $328 73 - - $1,889
39,497
kWh
$328
73
kW-months/year
-
-
MMBtu
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,421
Cost:
$105
- - $1,421 316 - - -
-
kWh
$1,421
316
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,709
Cost:
$675
$1,394 29,094 $315 70 - - $1,394
29,094
kWh
$315
70
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$352
Cost:
$450
$288 6,008 $64 14 - - $288
6,008
kWh
$64
14
kW-months/year
-
-
MMBtu
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$165
Cost:
$140
- - - - $165 22 -
-
kWh
-
-
kW-months/year
$165
22
MMBtu
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$148
Cost:
$200
$95 1,989 $53 12 - - $95
1,989
kWh
$53
12
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$27,585
Cost:
$21,825
$11,375 238,786 $4,099 911 $12,111 1,601 $11,375
238,786
kWh
$4,099
911
kW-months/year
$12,111
1,601
MMBtu
TOTAL IMPLEMENTED Savings:
$27,585
Cost:
$21,825
$11,375 238,786 $4,099 911 $12,111 1,601 $11,375
238,786
kWh
$4,099
911
kW-months/year
$12,111
1,601
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas