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IAC Assessment: BD0462
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IAC Assessment: BD0462
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IAC Center Bradley University
Assessment Year 2015
Principal Product Switchgears, Controls, Power Generation Equipment
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 160,000
Annual Production 500 Pieces
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,765 1,027,212 kWh $0.07
Electricity Fees $943 - $ -
Natural Gas $60,758 8,953 MMBtu $6.79
TOTAL ENERGY COSTS $130,466
RECOMMENDED SAVINGS* $70,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,192
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,937
Cost:
$8,800
- - $9,937 1,670 - - - - - - - - - - -
-
kWh
$9,937
1,670
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,640
Cost:
$300
$8,640 129,166 - - - - - - - - - - - - $8,640
129,166
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,604
Cost:
$3,500
- - $8,604 1,446 - - - - - - - - - - -
-
kWh
$8,604
1,446
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$6,049
Cost:
$4,000
- - $6,049 1,016 - - - - - - - - - - -
-
kWh
$6,049
1,016
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1224 REPLACE BOILER Savings:
$3,962
Cost:
$7,604
- - $3,962 666 - - - - - - - - - - -
-
kWh
$3,962
666
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,511
Cost:
$1,400
$2,511 37,532 - - - - - - - - - - - - $2,511
37,532
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$861
Cost:
$975
$861 12,870 - - - - - - - - - - - - $861
12,870
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.1222 INSTALL TURBULATORS Savings:
$595
Cost:
$1,160
- - $595 100 - - - - - - - - - - -
-
kWh
$595
100
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$396
Cost:
$325
$245 3,662 - - - - - - $63 - $88 - - - $245
3,662
kWh
-
-
MMBtu
-
-
gal
-
-
lb
$63
-
$
$88
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$29
Cost:
$54
$29 435 - - - - - - - - - - - - $29
435
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$15,189
Cost:
$2,000
- - - - $15,189 878 - - - - - - - - -
-
kWh
-
-
MMBtu
$15,189
878
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,464
Cost:
$6,000
- - - - - - $5,160 57,600 - - - - $2,304 - -
-
kWh
-
-
MMBtu
-
-
gal
$5,160
57,600
lb
-
-
$
-
-
$
$2,304
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,060
Cost:
$300
- - - - - - $6,060 18,000 - - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
$6,060
18,000
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,297
Cost:
$36,418
$12,286 183,665 $29,147 4,897 $15,189 878 $11,220 75,600 $63 - $88 - $2,304 - $12,286
183,665
kWh
$29,147
4,897
MMBtu
$15,189
878
gal
$11,220
75,600
lb
$63
-
$
$88
-
$
$2,304
-
$
TOTAL IMPLEMENTED Savings:
$37,192
Cost:
$24,204
$8,640 129,166 $28,552 4,797 - - - - - - - - - - $8,640
129,166
kWh
$28,552
4,797
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production