IAC logo
IAC Assessment: BD0471
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0471
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2015
Principal Product Rolling overhead steel doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $5,000,000-$10,000,000
# of Employees 51
Plant Area (Sq.Ft.) 73,500
Annual Production 5,000 Pieces
Production Hrs. Annual 4,871
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,940 839,299 kWh $0.06
Electricity Demand $11,526 2,268 kW-months/year $5.08
Electricity Fees $1,693 - $ -
Natural Gas $49,900 7,453 MMBtu $6.70
LPG $3,609 206 MMBtu $17.56
TOTAL ENERGY COSTS $114,668
RECOMMENDED SAVINGS* $204,838 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,132
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$18,915
Cost:
$20
- - - - $18,915 2,841 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,915
2,841
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,951
Cost:
$7,711
$2,420 42,394 $531 105 - - - - - - - - - - $2,420
42,394
kWh
$531
105
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$2,184
Cost:
$6,000
$(-1,425) (-24,960) - - - - $3,609 206 - - - - - - $(-1,425)
(-24,960)
kWh
-
-
kW-months/year
-
-
MMBtu
$3,609
206
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,732
Cost:
$500
$1,421 24,885 $311 61 - - - - - - - - - - $1,421
24,885
kWh
$311
61
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$888
Cost:
$450
$723 12,667 $165 32 - - - - - - - - - - $723
12,667
kWh
$165
32
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$417
Cost:
$300
$342 5,996 $75 15 - - - - - - - - - - $342
5,996
kWh
$75
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$245
Cost:
$225
$133 2,330 $16 3 - - - - $40 - - - $56 - $133
2,330
kWh
$16
3
kW-months/year
-
-
MMBtu
-
-
MMBtu
$40
-
$
-
-
$
$56
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$356
Cost:
$20
$292 5,106 $64 13 - - - - - - - - - - $292
5,106
kWh
$64
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 3.1172 REVISE RAW MATERIAL SPECS Savings:
$90,750
Cost:
$7,000
- - - - - - - - - - $90,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$90,750
-
$
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$86,400
Cost:
$1,050
- - - - - - - - - - $86,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$86,400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$204,838
Cost:
$23,276
$3,906 68,418 $1,162 229 $18,915 2,841 $3,609 206 $40 - $177,150 - $56 - $3,906
68,418
kWh
$1,162
229
kW-months/year
$18,915
2,841
MMBtu
$3,609
206
MMBtu
$40
-
$
$177,150
-
$
$56
-
$
TOTAL IMPLEMENTED Savings:
$88,132
Cost:
$1,550
$1,421 24,885 $311 61 - - - - - - $86,400 - - - $1,421
24,885
kWh
$311
61
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$86,400
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost