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IAC Assessment: BD0484
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IAC Assessment: BD0484
IAC Center Bradley University
Assessment Year 2016
Principal Product Grey and Ductile Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 250,000
Annual Production 21,900 Pieces
Production Hrs. Annual 6,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $304,116 6,631,775 kWh $0.05
Electricity Demand $111,801 15,856 kW-months/year $7.05
Electricity Fees $8,535 - $ -
Natural Gas $153,962 25,973 MMBtu $5.93
LPG $20,313 1,514 MMBtu $13.42
TOTAL ENERGY COSTS $598,727
RECOMMENDED SAVINGS* $68,148 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,713
Cost:
$3,180
$10,539 231,116 $3,174 450 - - - - - - - - - - $10,539
231,116
kWh
$3,174
450
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$12,305
Cost:
$4,540
- - - - $(-8,008) (-1,514) $20,313 1,514 - - - - - - -
-
kWh
-
-
kW-months/year
$(-8,008)
(-1,514)
MMBtu
$20,313
1,514
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,396
Cost:
$23,100
- - - - $10,396 1,966 - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,396
1,966
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,253
Cost:
$19,236
$4,419 96,917 $1,242 176 - - - - $551 - - - $(-959) - $4,419
96,917
kWh
$1,242
176
kW-months/year
-
-
MMBtu
-
-
MMBtu
$551
-
$
-
-
$
$(-959)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,651
Cost:
$60
$3,629 79,578 $1,022 145 - - - - - - - - - - $3,629
79,578
kWh
$1,022
145
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,829
Cost:
$2,400
$1,919 41,933 $1,364 194 - - - - $364 - - - $182 - $1,919
41,933
kWh
$1,364
194
kW-months/year
-
-
MMBtu
-
-
MMBtu
$364
-
$
-
-
$
$182
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,986
Cost:
$2,268
$1,973 43,263 $555 79 - - - - $371 - - - $87 - $1,973
43,263
kWh
$555
79
kW-months/year
-
-
MMBtu
-
-
MMBtu
$371
-
$
-
-
$
$87
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,174
Cost:
$620
$704 15,444 $198 28 - - - - $173 - - - $99 - $704
15,444
kWh
$198
28
kW-months/year
-
-
MMBtu
-
-
MMBtu
$173
-
$
-
-
$
$99
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,061
Cost:
$674
$501 10,985 $106 15 - - - - $190 - - - $264 - $501
10,985
kWh
$106
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
$190
-
$
-
-
$
$264
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$12,780
Cost:
$2,050
- - - - - - - - - - $12,780 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$12,780
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$68,148
Cost:
$58,128
$23,684 519,236 $7,661 1,087 $2,388 452 $20,313 1,514 $1,649 - $12,780 - $(-327) - $23,684
519,236
kWh
$7,661
1,087
kW-months/year
$2,388
452
MMBtu
$20,313
1,514
MMBtu
$1,649
-
$
$12,780
-
$
$(-327)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost