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IAC Assessment: BD0490
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IAC Assessment: BD0490
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IAC Center Bradley University
Assessment Year 2016
Principal Product Plastic wiring products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,311 1,745,880 kWh $0.06
Electricity Demand $84,524 4,386 kW-months/year $19.27
Electricity Fees $23,357 - $ -
Natural Gas $7,771 1,812 MMBtu $4.29
TOTAL ENERGY COSTS $215,400
RECOMMENDED SAVINGS* $36,480 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,532
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,526
Cost:
$1,150
$8,726 156,682 $5,800 301 - - - - - - $8,726
156,682
kWh
$5,800
301
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,997
Cost:
$2,000
$4,273 76,728 $3,191 166 - - $213 - $320 - $4,273
76,728
kWh
$3,191
166
kW-months/year
-
-
MMBtu
$213
-
$
$320
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,025
Cost:
$2,501
$2,417 43,381 $1,608 83 - - - - - - $2,417
43,381
kWh
$1,608
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,902
Cost:
$3,069
$2,344 42,066 $1,558 81 - - - - - - $2,344
42,066
kWh
$1,558
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,072
Cost:
$1,500
$803 14,414 $399 21 $870 234 - - - - $803
14,414
kWh
$399
21
kW-months/year
$870
234
MMBtu
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,813
Cost:
$1,100
- - - - $1,813 486 - - - - -
-
kWh
-
-
kW-months/year
$1,813
486
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$643
Cost:
$300
$383 6,877 $260 13 - - - - - - $383
6,877
kWh
$260
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$630
Cost:
$800
$158 2,832 $472 25 - - - - - - $158
2,832
kWh
$472
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$478
Cost:
$20
$287 5,146 $191 10 - - - - - - $287
5,146
kWh
$191
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$394
Cost:
$400
$238 4,266 $156 8 - - - - - - $238
4,266
kWh
$156
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,480
Cost:
$12,840
$19,629 352,392 $13,635 708 $2,683 719 $213 - $320 - $19,629
352,392
kWh
$13,635
708
kW-months/year
$2,683
719
MMBtu
$213
-
$
$320
-
$
TOTAL IMPLEMENTED Savings:
$4,532
Cost:
$3,869
$2,502 44,898 $2,030 105 - - - - - - $2,502
44,898
kWh
$2,030
105
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost