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IAC Assessment: CI0049
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IAC Assessment: CI0049
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IAC Center University of California, Irvine
Assessment Year 2025
Principal Product Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 38,000
Annual Production 6,800 Units
Production Hrs. Annual 6,864
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,838 989,195 kWh $0.14
Electricity Demand $75,890 2,504 kW-months/year $30.31
Electricity Fees $23,163 - $ -
Natural Gas $242,407 19,942 MMBtu $12.16
LPG $15,360 5,833 MMBtu $2.63
Other Gas $15,297 1 MMBtu $15,297.00
Other Energy $40,814 53,128 MMBtu $0.77
TOTAL ENERGY COSTS $549,769
RECOMMENDED SAVINGS* $172,422 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Other Energy Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Other Energy Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $ $ $
01: 2.1224 REPLACE BOILER Savings:
$31,771
Cost:
$18,000
$(-21,264) (-153,754) $(-10,184) (-336) $63,219 5,199 - - - - - - - - $(-21,264)
(-153,754)
kWh
$(-10,184)
(-336)
kW-months/year
$63,219
5,199
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$28,480
Cost:
$125,000
- - - - $28,480 2,343 - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,480
2,343
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$18,814
Cost:
$22,000
- - - - - - - - $40,814 53,128 - - $(-22,000) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$40,814
53,128
MMBtu
-
-
$
$(-22,000)
-
$
04: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$17,261
Cost:
$58,000
$2,082 15,056 $15,179 501 - - - - - - - - - - $2,082
15,056
kWh
$15,179
501
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$18,240
Cost:
$44,000
- - - - $18,240 1,500 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,240
1,500
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,474
Cost:
$5,000
$10,828 78,294 $3,646 120 - - - - - - - - - - $10,828
78,294
kWh
$3,646
120
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$13,673
Cost:
$350,000
- - - - - - - - - - $13,673 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$13,673
-
$
-
-
$
08: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$13,567
Cost:
$22,000
- - $13,567 448 - - - - - - - - - - -
-
kWh
$13,567
448
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$9,652
Cost:
$40,000
$(-4,810) (-34,778) $(-898) (-30) - - $15,360 5,822 - - - - - - $(-4,810)
(-34,778)
kWh
$(-898)
(-30)
kW-months/year
-
-
MMBtu
$15,360
5,822
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,572
Cost:
$11,000
- - - - $5,572 458 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,572
458
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$918
Cost:
$470
$713 5,158 $205 7 - - - - - - - - - - $713
5,158
kWh
$205
7
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$172,422
Cost:
$695,470
$(-12,451) (-90,024) $21,515 710 $115,511 9,500 $15,360 5,822 $40,814 53,128 $13,673 - $(-22,000) - $(-12,451)
(-90,024)
kWh
$21,515
710
kW-months/year
$115,511
9,500
MMBtu
$15,360
5,822
MMBtu
$40,814
53,128
MMBtu
$13,673
-
$
$(-22,000)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Other Energy Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Other Energy Ancillary Material Cost One-time Revenue or Avoided Cost