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IAC Assessment: CL1704
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IAC Assessment: CL1704
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IAC Center Clemson University
Assessment Year 2017
Principal Product Zinc Nickle platings of Coatings, forgings, stampings, E-coatings, powde
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 112
Plant Area (Sq.Ft.) 170,000
Annual Production 50,000,000 Units
Production Hrs. Annual 7,200
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $391,384 5,937,160 kWh $0.07
Electricity Demand $5,165 516 kW-months/year $10.01
Natural Gas $232,573 44,192 MMBtu $5.26
TOTAL ENERGY COSTS $629,122
RECOMMENDED SAVINGS* $56,445 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$31,006
Cost:
-
- - - - - - $31,006 14,559 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,006
14,559
Tgal
02: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$11,470
Cost:
$15,000
- - - - $11,470 2,181 - - -
-
kWh
-
-
kW-months/year
$11,470
2,181
MMBtu
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,811
Cost:
$21,000
$6,843 103,803 $1,968 197 - - - - $6,843
103,803
kWh
$1,968
197
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,656
Cost:
$3,050
- - - - - - $3,656 1,618 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,656
1,618
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,502
Cost:
$900
$1,032 15,652 $470 47 - - - - $1,032
15,652
kWh
$470
47
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$56,445
Cost:
$39,950
$7,875 119,455 $2,438 244 $11,470 2,181 $34,662 16,177 $7,875
119,455
kWh
$2,438
244
kW-months/year
$11,470
2,181
MMBtu
$34,662
16,177
Tgal
TOTAL IMPLEMENTED Savings:
$20,281
Cost:
$36,000
$6,843 103,803 $1,968 197 $11,470 2,181 - - $6,843
103,803
kWh
$1,968
197
kW-months/year
$11,470
2,181
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage