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IAC Assessment: CL1801
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IAC Assessment: CL1801
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IAC Center Clemson University
Assessment Year 2018
Principal Product Shock Absorbers
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 400,000
Annual Production 7,500,000 Units
Production Hrs. Annual 8,760
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,571,566 25,204,206 kWh $0.06
Electricity Demand $17,263 2,877 kW-months/year $6.00
Natural Gas $486,187 114,226 MMBtu $4.26
TOTAL ENERGY COSTS $2,075,016
RECOMMENDED SAVINGS* $166,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$68,074
Cost:
$111,703
$59,744 957,442 $8,330 1,388 - - - - $59,744
957,442
kWh
$8,330
1,388
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$47,531
Cost:
$15,500
- - - - $47,531 11,157 - - -
-
kWh
-
-
kW-months/year
$47,531
11,157
MMBtu
-
-
Tgal
03: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$25,853
Cost:
$4,700
- - - - - - $25,853 10,771,944 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,853
10,771,944
Tgal
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,900
Cost:
$22,500
- - - - $13,900 3,263 - - -
-
kWh
-
-
kW-months/year
$13,900
3,263
MMBtu
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,775
Cost:
$4,800
$8,637 138,408 $1,138 190 - - - - $8,637
138,408
kWh
$1,138
190
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,788
Cost:
$2,080
$1,580 25,316 $208 35 - - - - $1,580
25,316
kWh
$208
35
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$166,921
Cost:
$161,283
$69,961 1,121,166 $9,676 1,613 $61,431 14,420 $25,853 10,771,944 $69,961
1,121,166
kWh
$9,676
1,613
kW-months/year
$61,431
14,420
MMBtu
$25,853
10,771,944
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage