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IAC Assessment: CL1804
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IAC Assessment: CL1804
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IAC Center Clemson University
Assessment Year 2018
Principal Product Performance Fabrics
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $100,000,000-$500,000,000
# of Employees 750
Plant Area (Sq.Ft.) 1,000,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,923,066 78,461,317 kWh $0.05
Electricity Demand $108,560 11,800 kW-months/year $9.20
Natural Gas $450,646 91,224 MMBtu $4.94
TOTAL ENERGY COSTS $4,482,272
RECOMMENDED SAVINGS* $319,024 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $242,568
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$156,853
Cost:
$28,500
$125,207 2,504,147 $31,646 3,440 - - - - $125,207
2,504,147
kWh
$31,646
3,440
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,306
Cost:
$184,601
$34,203 684,066 $12,103 1,315 - - - - $34,203
684,066
kWh
$12,103
1,315
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$42,335
Cost:
$15,500
- - - - $42,335 8,570 - - -
-
kWh
-
-
kW-months/year
$42,335
8,570
MMBtu
-
-
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$39,409
Cost:
$3,050
- - - - - - $39,409 6,339,240 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$39,409
6,339,240
Tgal
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$34,121
Cost:
$34,121
$17,561 351,234 $16,560 1,800 - - - - $17,561
351,234
kWh
$16,560
1,800
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$319,024
Cost:
$265,772
$176,971 3,539,447 $60,309 6,555 $42,335 8,570 $39,409 6,339,240 $176,971
3,539,447
kWh
$60,309
6,555
kW-months/year
$42,335
8,570
MMBtu
$39,409
6,339,240
Tgal
TOTAL IMPLEMENTED Savings:
$242,568
Cost:
$216,151
$159,410 3,188,213 $43,749 4,755 - - $39,409 6,339,240 $159,410
3,188,213
kWh
$43,749
4,755
kW-months/year
-
-
MMBtu
$39,409
6,339,240
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage