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IAC Assessment: CO0254
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IAC Assessment: CO0254
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IAC Center Colorado State University
Assessment Year 1992
Principal Product Fabricated Steel Products
NAICS n/a
SIC 3556 - Food Products Machinery
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 130,200
Annual Production 1,000,000 Pounds
Production Hrs. Annual 5,876
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,591 2,067,702 kWh $0.06
Natural Gas $28,871 7,422 MMBtu $3.89
TOTAL ENERGY COSTS $155,462
RECOMMENDED SAVINGS* $38,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,250
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$10,925
Cost:
$2,200
$10,925 92,614 - - $10,925
92,614
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,850
Cost:
$160
$2,850 46,600 - - $2,850
46,600
kWh
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$310
Cost:
$50
$310 4,982 - - $310
4,982
kWh
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$690
Cost:
$160
$690 11,137 - - $690
11,137
kWh
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,100
Cost:
$1,320
- - $1,100 282 -
-
kWh
$1,100
282
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,020
Cost:
$1,190
$3,020 49,238 - - $3,020
49,238
kWh
-
-
MMBtu
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,610
Cost:
$800
$1,610 26,377 - - $1,610
26,377
kWh
-
-
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,940
Cost:
$14,000
$(-700) (-11,430) $13,640 3,508 $(-700)
(-11,430)
kWh
$13,640
3,508
MMBtu
09: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$560
Cost:
$1,100
- - $560 143 -
-
kWh
$560
143
MMBtu
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,170
Cost:
$10,320
$4,170 68,288 - - $4,170
68,288
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$38,175
Cost:
$31,300
$22,875 287,806 $15,300 3,933 $22,875
287,806
kWh
$15,300
3,933
MMBtu
TOTAL IMPLEMENTED Savings:
$27,250
Cost:
$29,100
$11,950 195,192 $15,300 3,933 $11,950
195,192
kWh
$15,300
3,933
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas