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IAC Assessment: CO0382
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IAC Assessment: CO0382
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IAC Center Colorado State University
Assessment Year 1997
Principal Product soft drinks
NAICS n/a
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 176,000
Annual Production 372,000,000 Pieces
Production Hrs. Annual 6,820
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,942 4,789,566 kWh $0.03
Electricity Demand $118,090 10,033 kW-months/year $11.77
Natural Gas $87,442 28,826 MMBtu $3.03
TOTAL ENERGY COSTS $425,374
RECOMMENDED SAVINGS* $349,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,356
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,200
Cost:
$1,700
$6,920 254,982 $5,280 449 - - - - - - - - - - - - - - - - - - $6,920
254,982
kWh
$5,280
449
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,662
Cost:
$21,489
$4,142 152,696 $2,520 214 - - - - - - - - - - - - - - - - - - $4,142
152,696
kWh
$2,520
214
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$424
Cost:
$1,142
$240 8,792 $184 16 - - - - - - - - - - - - - - - - - - $240
8,792
kWh
$184
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,260
Cost:
$7,500
- - - - $3,260 1,076 - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,260
1,076
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,430
Cost:
$430
$810 29,894 $620 53 - - - - - - - - - - - - - - - - - - $810
29,894
kWh
$620
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$11,220
Cost:
$2,740
- - - - - - $7,290 3,740,000 - - - - - - - - $3,930 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,290
3,740,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$3,930
-
Tgal
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,210
Cost:
$24,250
$(-20) (-586) - - - - - - - - - - $(-2,570) - - - - - - - $13,800 - $(-20)
(-586)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-2,570)
-
$
-
-
$
-
-
Tgal
-
-
$
$13,800
-
$
08: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$1,430
Cost:
$5,000
- - - - - - $1,430 7,670 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,430
7,670
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
09: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$264
Cost:
$1,790
- - - - - - - - $539 56 $(-16) (-8) - - $(-259) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$539
56
gal
$(-16)
(-8)
lb
-
-
$
$(-259)
-
$
-
-
Tgal
-
-
$
-
-
$
10: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$301,000
Cost:
$25,000
- - - - - - - - - - - - $(-38,000) - - - - - $339,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-38,000)
-
$
-
-
$
-
-
Tgal
$339,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$349,100
Cost:
$91,041
$12,092 445,778 $8,604 732 $3,260 1,076 $8,720 3,747,670 $539 56 $(-16) (-8) $(-40,570) - $(-259) - $3,930 - $339,000 - $13,800 - $12,092
445,778
kWh
$8,604
732
kW-months/year
$3,260
1,076
MMBtu
$8,720
3,747,670
Tgal
$539
56
gal
$(-16)
(-8)
lb
$(-40,570)
-
$
$(-259)
-
$
$3,930
-
Tgal
$339,000
-
$
$13,800
-
$
TOTAL IMPLEMENTED Savings:
$33,356
Cost:
$54,011
$12,092 445,778 $8,604 732 - - $1,430 7,670 - - - - $(-2,570) - - - - - - - $13,800 - $12,092
445,778
kWh
$8,604
732
kW-months/year
-
-
MMBtu
$1,430
7,670
Tgal
-
-
gal
-
-
lb
$(-2,570)
-
$
-
-
$
-
-
Tgal
-
-
$
$13,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production