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IAC Assessment: CO0388
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IAC Assessment: CO0388
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IAC Center Colorado State University
Assessment Year 1997
Principal Product flow sensors
NAICS n/a
SIC 3824 - Fluid Meters And Counting Devices
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 37,000
Annual Production 1,800 Pieces
Production Hrs. Annual 4,680
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,819 1,452,227 kWh $0.02
Electricity Demand $51,903 3,870 kW-months/year $13.41
Electricity Fees $154 - $ -
Natural Gas $3,245 950 MMBtu $3.42
TOTAL ENERGY COSTS $92,397
RECOMMENDED SAVINGS* $14,878 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,660
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,648
Cost:
$3,958
$440 24,619 $1,208 86 - - - - - - - - - - - - $440
24,619
kWh
$1,208
86
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$970
Cost:
$400
$320 17,878 $650 46 - - - - - - - - - - - - $320
17,878
kWh
$650
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$390
Cost:
$930
- - - - $390 125 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$390
125
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$390
Cost:
$330
$130 7,034 $260 18 - - - - - - - - - - - - $130
7,034
kWh
$260
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$260
Cost:
$500
$40 2,345 $220 15 - - - - - - - - - - - - $40
2,345
kWh
$220
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
Tgal
06: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$3,300
Cost:
$11,100
- - - - $40 14 - - - - - - $770 - $2,490 - -
-
kWh
-
-
kW-months/year
$40
14
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$770
-
$
$2,490
-
Tgal
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$830
Cost:
$3,320
$(-10) (-293) - - $80 24 - - $760 220 - - - - - - $(-10)
(-293)
kWh
-
-
kW-months/year
$80
24
MMBtu
-
-
Tgal
$760
220
gal
-
-
gal
-
-
$
-
-
Tgal
08: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,180
Cost:
$1,500
$(-50) (-2,638) $(-100) (-7) - - - - $640 110 $690 100 - - - - $(-50)
(-2,638)
kWh
$(-100)
(-7)
kW-months/year
-
-
MMBtu
-
-
Tgal
$640
110
gal
$690
100
gal
-
-
$
-
-
Tgal
09: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$5,910
Cost:
$14,000
$(-670) (-37,222) $(-1,990) (-140) - - $250 124,800 - - - - $8,320 - - - $(-670)
(-37,222)
kWh
$(-1,990)
(-140)
kW-months/year
-
-
MMBtu
$250
124,800
Tgal
-
-
gal
-
-
gal
$8,320
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$14,878
Cost:
$36,038
$200 11,723 $248 18 $510 163 $250 124,800 $1,400 330 $690 100 $9,090 - $2,490 - $200
11,723
kWh
$248
18
kW-months/year
$510
163
MMBtu
$250
124,800
Tgal
$1,400
330
gal
$690
100
gal
$9,090
-
$
$2,490
-
Tgal
TOTAL IMPLEMENTED Savings:
$7,660
Cost:
$15,660
$(-220) (-12,310) $(-1,080) (-76) $390 125 $250 124,800 - - - - $8,320 - - - $(-220)
(-12,310)
kWh
$(-1,080)
(-76)
kW-months/year
$390
125
MMBtu
$250
124,800
Tgal
-
-
gal
-
-
gal
$8,320
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Water Consumption