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IAC Assessment: CO0394
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IAC Assessment: CO0394
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IAC Center Colorado State University
Assessment Year 1997
Principal Product aerospace hardware
NAICS n/a
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 254,000
Annual Production 2,400,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $292,603 14,497,949 kWh $0.02
Electricity Demand $328,584 49,179 kW-months/year $6.68
Electricity Fees $1,995 - $ -
Natural Gas $95,604 28,639 MMBtu $3.34
TOTAL ENERGY COSTS $779,386
RECOMMENDED SAVINGS* $360,302 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ gal $ gal $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$382
Cost:
$687
$175 10,551 $207 30 - - - - - - - - - - - - $175
10,551
kWh
$207
30
kW-months/year
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,530
Cost:
$3,940
$700 42,497 $830 117 - - - - - - - - - - - - $700
42,497
kWh
$830
117
kW-months/year
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$8,760
Cost:
$10,000
- - - - $2,813 540 $2,917 560 - - $300 - $2,730 - - - -
-
kWh
-
-
kW-months/year
$2,813
540
gal
$2,917
560
gal
-
-
lb
$300
-
$
$2,730
-
$
-
-
$
04: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$6,360
Cost:
$22,200
- - - - - 13,040 - - - - - - $6,360 - - - -
-
kWh
-
-
kW-months/year
-
13,040
gal
-
-
gal
-
-
lb
-
-
$
$6,360
-
$
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$5,740
Cost:
$5,680
- - $(-120) (-20) - - $3,440 2,340 - - $(-4,400) - $6,820 - - - -
-
kWh
$(-120)
(-20)
kW-months/year
-
-
gal
$3,440
2,340
gal
-
-
lb
$(-4,400)
-
$
$6,820
-
$
-
-
$
06: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$6,000
Cost:
$23,500
$(-620) (-37,515) $1,050 (-180) - - - - $5,570 14,660 - - - - - - $(-620)
(-37,515)
kWh
$1,050
(-180)
kW-months/year
-
-
gal
-
-
gal
$5,570
14,660
lb
-
-
$
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,530
Cost:
-
- - - - - - - - $1,530 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
gal
$1,530
-
lb
-
-
$
-
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$330,000
Cost:
-
- - - - - - - - - - $(-120,000) - - - $450,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
gal
-
-
lb
$(-120,000)
-
$
-
-
$
$450,000
-
$
TOTAL RECOMMENDED Savings:
$360,302
Cost:
$66,007
$255 15,533 $1,967 (-53) $2,813 13,580 $6,357 2,900 $7,100 14,660 $(-124,100) - $15,910 - $450,000 - $255
15,533
kWh
$1,967
(-53)
kW-months/year
$2,813
13,580
gal
$6,357
2,900
gal
$7,100
14,660
lb
$(-124,100)
-
$
$15,910
-
$
$450,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost By-product Production