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IAC Assessment: CO0411
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IAC Assessment: CO0411
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IAC Center Colorado State University
Assessment Year 1998
Principal Product asphalt shingles
NAICS n/a
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 180,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,460 2,882,181 kWh $0.02
Electricity Demand $86,397 6,379 kW-months/year $13.54
Electricity Fees $3,576 - $ -
Natural Gas $106,709 41,042 MMBtu $2.60
TOTAL ENERGY COSTS $418,468
RECOMMENDED SAVINGS* $352,303 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $274,393
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$290
Cost:
$523
$107 6,155 $183 14 - - - - - - - - - - - - $107
6,155
kWh
$183
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,480
Cost:
$100
$590 34,291 $890 66 - - - - - - - - - - - - $590
34,291
kWh
$890
66
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$460
Cost:
$660
$180 10,551 $280 21 - - - - - - - - - - - - $180
10,551
kWh
$280
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$102,860
Cost:
$72,000
- - - - $(-740) (-291) - - $12,600 1,099,000 - - $91,000 - - - -
-
kWh
-
-
kW-months/year
$(-740)
(-291)
MMBtu
-
-
Tgal
$12,600
1,099,000
lb
-
-
$
$91,000
-
$
-
-
Tgal
05: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$68,610
Cost:
$200,000
$(-8,730) (-503,810) $(-13,100) (-969) - - - - $90,440 7,696,000 - - - - - - $(-8,730)
(-503,810)
kWh
$(-13,100)
(-969)
kW-months/year
-
-
MMBtu
-
-
Tgal
$90,440
7,696,000
lb
-
-
$
-
-
$
-
-
Tgal
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$26,243
Cost:
$21,600
$(-750) (-43,376) $(-1,120) (-83) - - $12,347 7,883,200 - - - - - - $15,766 - $(-750)
(-43,376)
kWh
$(-1,120)
(-83)
kW-months/year
-
-
MMBtu
$12,347
7,883,200
Tgal
-
-
lb
-
-
$
-
-
$
$15,766
-
Tgal
07: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$8,840
Cost:
$45,000
- - - - - - - - $8,840 2,886,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,840
2,886,000
lb
-
-
$
-
-
$
-
-
Tgal
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$143,520
Cost:
$17,500
- - - - - - - - - - $143,520 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$143,520
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$352,303
Cost:
$357,383
$(-8,603) (-496,189) $(-12,867) (-951) $(-740) (-291) $12,347 7,883,200 $111,880 11,681,000 $143,520 - $91,000 - $15,766 - $(-8,603)
(-496,189)
kWh
$(-12,867)
(-951)
kW-months/year
$(-740)
(-291)
MMBtu
$12,347
7,883,200
Tgal
$111,880
11,681,000
lb
$143,520
-
$
$91,000
-
$
$15,766
-
Tgal
TOTAL IMPLEMENTED Savings:
$274,393
Cost:
$111,723
$(-53) (-2,930) $(-47) (-3) $(-740) (-291) $12,347 7,883,200 $12,600 1,099,000 $143,520 - $91,000 - $15,766 - $(-53)
(-2,930)
kWh
$(-47)
(-3)
kW-months/year
$(-740)
(-291)
MMBtu
$12,347
7,883,200
Tgal
$12,600
1,099,000
lb
$143,520
-
$
$91,000
-
$
$15,766
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption