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IAC Assessment: CO0440
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IAC Assessment: CO0440
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IAC Center Colorado State University
Assessment Year 1999
Principal Product metal injected molded parts
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 123,000
Annual Production 16,500,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,838 9,467,761 kWh $0.02
Electricity Demand $342,346 53,882 kW-months/year $6.35
Electricity Fees $1,892 - $ -
Natural Gas $23,201 4,699 MMBtu $4.94
TOTAL ENERGY COSTS $564,277
RECOMMENDED SAVINGS* $47,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$15,290
Cost:
$500
- - - - - - $15,290 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$15,290
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,160
Cost:
$500
$1,200 63,599 $1,740 87 $(-780) - - - - - - - $1,200
63,599
kWh
$1,740
87
kW-months/year
$(-780)
-
$
-
-
$
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$640
Cost:
-
- - $640 123 - - - - - - - - -
-
kWh
$640
123
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$9,880
Cost:
$1,000
- - - - - - $(-2,000) - $11,880 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,000)
-
$
$11,880
-
$
-
-
$
05: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$20,000
Cost:
-
- - - - - - $(-2,000) - - - $22,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,000)
-
$
-
-
$
$22,000
-
$
TOTAL RECOMMENDED Savings:
$47,970
Cost:
$2,000
$1,200 63,599 $2,380 210 $(-780) - $11,290 - $11,880 - $22,000 - $1,200
63,599
kWh
$2,380
210
kW-months/year
$(-780)
-
$
$11,290
-
$
$11,880
-
$
$22,000
-
$
TOTAL IMPLEMENTED Savings:
$45,170
Cost:
$1,500
- - - - - - $11,290 - $11,880 - $22,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$11,290
-
$
$11,880
-
$
$22,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Primary Product