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IAC Assessment: CO0441
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IAC Assessment: CO0441
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IAC Center Colorado State University
Assessment Year 1999
Principal Product precision sheet metal products
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 132
Plant Area (Sq.Ft.) 37,000
Annual Production 608,000 Pieces
Production Hrs. Annual 6,942
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,385 985,346 kWh $0.02
Electricity Demand $31,100 2,246 kW-months/year $13.85
Electricity Fees $900 - $ -
Natural Gas $8,455 1,779 MMBtu $4.75
TOTAL ENERGY COSTS $69,630
RECOMMENDED SAVINGS* $397,526 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $391,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ gal $ lb $ lb $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,470
Cost:
$2,000
- - $2,470 180 - - - - - - - - - - -
-
kWh
$2,470
180
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,366
Cost:
$6,988
$619 27,257 $747 59 - - - - - - - - - - $619
27,257
kWh
$747
59
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,490
Cost:
$1,160
$640 35,756 $850 62 - - - - - - - - - - $640
35,756
kWh
$850
62
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,970
Cost:
$200
$1,200 41,325 $770 56 - - - - - - - - - - $1,200
41,325
kWh
$770
56
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$710
Cost:
-
- - - - - - $710 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$710
-
lb
-
-
lb
-
-
$
-
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$590
Cost:
$1,090
- - - - $720 - - - - - $(-130) - - - -
-
kWh
-
-
kW-months/year
$720
-
gal
-
-
lb
-
-
lb
$(-130)
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$430
Cost:
-
- - - - - - - - $550 178 $(-120) - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$550
178
lb
$(-120)
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$360,000
Cost:
$375,000
- - - - - - - - - - - - $360,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
$360,000
-
$
09: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$28,500
Cost:
-
- - - - - - - - - - - - $28,500 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
$28,500
-
$
TOTAL RECOMMENDED Savings:
$397,526
Cost:
$386,438
$2,459 104,338 $4,837 357 $720 - $710 - $550 178 $(-250) - $388,500 - $2,459
104,338
kWh
$4,837
357
kW-months/year
$720
-
gal
$710
-
lb
$550
178
lb
$(-250)
-
$
$388,500
-
$
TOTAL IMPLEMENTED Savings:
$391,180
Cost:
$375,200
$1,200 41,325 $770 56 - - $710 - - - - - $388,500 - $1,200
41,325
kWh
$770
56
kW-months/year
-
-
gal
$710
-
lb
-
-
lb
-
-
$
$388,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Ancillary Material Cost Primary Product