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IAC Assessment: CO0448
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IAC Assessment: CO0448
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IAC Center Colorado State University
Assessment Year 1999
Principal Product corrugated containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 121,000
Annual Production 120,000,000 Thousand Feet
Production Hrs. Annual 4,420
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $14,501 694,021 kWh $0.02
Electricity Demand $47,672 3,460 kW-months/year $13.78
Electricity Fees $516 - $ -
Natural Gas $10,288 2,256 MMBtu $4.56
TOTAL ENERGY COSTS $73,479
RECOMMENDED SAVINGS* $203,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,820
Cost:
$4,000
- - $4,820 348 - - - - - - - - -
-
kWh
$4,820
348
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$830
Cost:
$1,080
- - - - $830 187 - - - - - - -
-
kWh
-
-
kW-months/year
$830
187
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$430
Cost:
$30
$430 6,155 - - - - - - - - - - $430
6,155
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$380
Cost:
$150
$80 4,103 - - $300 68 - - - - - - $80
4,103
kWh
-
-
kW-months/year
$300
68
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$330
Cost:
$210
$1,110 42,790 - - - - $(-780) - - - - - $1,110
42,790
kWh
-
-
kW-months/year
-
-
MMBtu
$(-780)
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20
Cost:
-
$100 5,569 $200 15 - - $(-40) - $(-240) - - - $100
5,569
kWh
$200
15
kW-months/year
-
-
MMBtu
$(-40)
-
$
$(-240)
-
$
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$160,300
Cost:
$489,000
- - - - - - - - - - $160,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$160,300
-
$
08: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$36,000
Cost:
-
- - - - - - - - - - $36,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$36,000
-
$
TOTAL RECOMMENDED Savings:
$203,110
Cost:
$494,470
$1,720 58,617 $5,020 363 $1,130 255 $(-820) - $(-240) - $196,300 - $1,720
58,617
kWh
$5,020
363
kW-months/year
$1,130
255
MMBtu
$(-820)
-
$
$(-240)
-
$
$196,300
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product