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IAC Assessment: CO0478
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IAC Assessment: CO0478
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IAC Center Colorado State University
Assessment Year 2000
Principal Product anodizing and electroplating
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $500,000-$1,000,000
# of Employees 13
Plant Area (Sq.Ft.) 9,850
Annual Production 120,000 Pieces
Production Hrs. Annual 2,535
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,914 446,659 kWh $0.02
Electricity Demand $22,949 1,650 kW-months/year $13.91
Electricity Fees $408 - $ -
Natural Gas $22,673 5,407 MMBtu $4.19
TOTAL ENERGY COSTS $57,762
RECOMMENDED SAVINGS* $13,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,710
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,280
Cost:
$4,000
- - $2,280 168 - - - - - - - - -
-
kWh
$2,280
168
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,970
Cost:
$2,360
$620 37,515 $980 72 $370 79 - - - - - - $620
37,515
kWh
$980
72
kW-months/year
$370
79
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,550
Cost:
$5,200
$320 19,343 $1,230 91 - - - - - - - - $320
19,343
kWh
$1,230
91
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$510
Cost:
$290
$180 10,844 $690 51 - - $(-360) - - - - - $180
10,844
kWh
$690
51
kW-months/year
-
-
MMBtu
$(-360)
-
$
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$400
Cost:
$1,370
- - - - $400 87 - - - - - - -
-
kWh
-
-
kW-months/year
$400
87
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$280
Cost:
$60
$60 3,517 $220 16 - - - - - - - - $60
3,517
kWh
$220
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$240
Cost:
$300
- - - - $240 52 - - - - - - -
-
kWh
-
-
kW-months/year
$240
52
MMBtu
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$130
Cost:
-
$20 879 $60 5 - - - - $50 - - - $20
879
kWh
$60
5
kW-months/year
-
-
MMBtu
-
-
$
$50
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,350
Cost:
$12,000
- - - - - - - - - - $6,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,350
-
%
TOTAL RECOMMENDED Savings:
$13,710
Cost:
$25,580
$1,200 72,098 $5,460 403 $1,010 218 $(-360) - $50 - $6,350 - $1,200
72,098
kWh
$5,460
403
kW-months/year
$1,010
218
MMBtu
$(-360)
-
$
$50
-
$
$6,350
-
%
TOTAL IMPLEMENTED Savings:
$13,710
Cost:
$25,580
$1,200 72,098 $5,460 403 $1,010 218 $(-360) - $50 - $6,350 - $1,200
72,098
kWh
$5,460
403
kW-months/year
$1,010
218
MMBtu
$(-360)
-
$
$50
-
$
$6,350
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production