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IAC Assessment: CO0479
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IAC Assessment: CO0479
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IAC Center Colorado State University
Assessment Year 2000
Principal Product air handling equip & fab metal parts
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 104,000
Annual Production 1,000 Tons
Production Hrs. Annual 2,184
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,887 513,189 kWh $0.02
Electricity Demand $33,236 2,442 kW-months/year $13.61
Electricity Fees $202 - $ -
Natural Gas $10,279 2,226 MMBtu $4.62
TOTAL ENERGY COSTS $53,719
RECOMMENDED SAVINGS* $190,830 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,970
Cost:
$17,900
$720 44,549 $3,250 245 - - - - - - $720
44,549
kWh
$3,250
245
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,190
Cost:
$2,500
- - $3,190 240 - - - - - - -
-
kWh
$3,190
240
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,180
Cost:
$12,990
$(-100) (-6,448) $(-120) (-9) $3,400 556 - - - - $(-100)
(-6,448)
kWh
$(-120)
(-9)
kW-months/year
$3,400
556
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$400
Cost:
$110
$140 8,499 $620 27 - - $(-360) - - - $140
8,499
kWh
$620
27
kW-months/year
-
-
MMBtu
$(-360)
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$390
Cost:
$60
$70 4,396 $320 24 - - - - - - $70
4,396
kWh
$320
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$179,700
Cost:
-
- - - - - - $(-69,900) - $249,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-69,900)
-
$
$249,600
-
$
TOTAL RECOMMENDED Savings:
$190,830
Cost:
$33,560
$830 50,996 $7,260 527 $3,400 556 $(-70,260) - $249,600 - $830
50,996
kWh
$7,260
527
kW-months/year
$3,400
556
MMBtu
$(-70,260)
-
$
$249,600
-
$
TOTAL IMPLEMENTED Savings:
$3,590
Cost:
$2,610
$140 8,499 $3,810 267 - - $(-360) - - - $140
8,499
kWh
$3,810
267
kW-months/year
-
-
MMBtu
$(-360)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product