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IAC Assessment: CO0487
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IAC Assessment: CO0487
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IAC Center Colorado State University
Assessment Year 2001
Principal Product precision sheet metal components
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 125,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 4,420
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,443 2,561,400 kWh $0.03
Electricity Demand $69,154 15,278 kW-months/year $4.53
Electricity Fees $4,368 - $ -
Natural Gas $87,503 15,372 MMBtu $5.69
TOTAL ENERGY COSTS $251,556
RECOMMENDED SAVINGS* $23,590 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,210
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,370
Cost:
$13,000
- - $11,370 1,606 - - - - - - -
-
kWh
$11,370
1,606
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$5,240
Cost:
$18,000
- - $5,240 720 - - - - - - -
-
kWh
$5,240
720
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,950
Cost:
$470
$3,320 71,200 $1,410 193 - - $(-780) - - - $3,320
71,200
kWh
$1,410
193
kW-months/year
-
-
gal
$(-780)
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,350
Cost:
$60
$950 20,400 $400 55 - - - - - - $950
20,400
kWh
$400
55
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$260
Cost:
-
$1,030 22,400 $420 57 - - $(-190) - $(-1,000) - $1,030
22,400
kWh
$420
57
kW-months/year
-
-
gal
$(-190)
-
$
$(-1,000)
-
$
06: 3.8125 REMOVE ROLLERS FROM THE MACHINES AND CLEAN IN A CLOSED SOLVENT CLEANER Savings:
$1,420
Cost:
$1,150
- - - - $140 55 $690 - $590 - -
-
kWh
-
-
kW-months/year
$140
55
gal
$690
-
$
$590
-
$
TOTAL RECOMMENDED Savings:
$23,590
Cost:
$32,680
$5,300 114,000 $18,840 2,631 $140 55 $(-280) - $(-410) - $5,300
114,000
kWh
$18,840
2,631
kW-months/year
$140
55
gal
$(-280)
-
$
$(-410)
-
$
TOTAL IMPLEMENTED Savings:
$4,210
Cost:
$470
$4,350 93,600 $1,830 250 - - $(-970) - $(-1,000) - $4,350
93,600
kWh
$1,830
250
kW-months/year
-
-
gal
$(-970)
-
$
$(-1,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost