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IAC Assessment: CO0509
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IAC Assessment: CO0509
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IAC Center Colorado State University
Assessment Year 2002
Principal Product Mining conveyor idlers
NAICS n/a
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 88,500
Annual Production 7,500,000 Pounds
Production Hrs. Annual 2,210
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $24,989 837,000 kWh $0.03
Electricity Demand $29,629 3,536 kW-months/year $8.38
Electricity Fees $1,245 - $ -
Natural Gas $7,658 1,379 MMBtu $5.55
TOTAL ENERGY COSTS $69,821
RECOMMENDED SAVINGS* $35,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,920
Cost:
$8,000
- - $2,920 348 - - - - - - -
-
kWh
$2,920
348
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,620
Cost:
$230
$950 31,800 $1,450 173 - - $(-780) - - - $950
31,800
kWh
$1,450
173
kW-months/year
-
-
lb
$(-780)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$640
Cost:
$2,260
$250 8,500 $390 46 - - - - - - $250
8,500
kWh
$390
46
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$610
Cost:
$1,920
$240 8,100 $370 44 - - - - - - $240
8,100
kWh
$370
44
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$17,700
Cost:
$2,000
- - - - $1,890 6,300 - - $15,810 - -
-
kWh
-
-
kW-months/year
$1,890
6,300
lb
-
-
$
$15,810
-
$
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$9,140
Cost:
$1,600
- - - - $540 1,800 - - $8,600 - -
-
kWh
-
-
kW-months/year
$540
1,800
lb
-
-
$
$8,600
-
$
07: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$2,450
Cost:
$1,330
- - - - - 4,500 - - $2,450 - -
-
kWh
-
-
kW-months/year
-
4,500
lb
-
-
$
$2,450
-
$
TOTAL RECOMMENDED Savings:
$35,080
Cost:
$17,340
$1,440 48,400 $5,130 611 $2,430 12,600 $(-780) - $26,860 - $1,440
48,400
kWh
$5,130
611
kW-months/year
$2,430
12,600
lb
$(-780)
-
$
$26,860
-
$
TOTAL IMPLEMENTED Savings:
$30,910
Cost:
$5,160
$950 31,800 $1,450 173 $2,430 12,600 $(-780) - $26,860 - $950
31,800
kWh
$1,450
173
kW-months/year
$2,430
12,600
lb
$(-780)
-
$
$26,860
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost