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IAC Assessment: CO0537
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IAC Assessment: CO0537
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IAC Center Colorado State University
Assessment Year 2003
Principal Product Fabricated sheet metal products
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 108,443
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,318
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,483 2,049,700 kWh $0.05
Electricity Demand $47,651 5,504 kW-months/year $8.66
Electricity Fees $226 - $ -
Natural Gas $51,083 9,207 MMBtu $5.55
TOTAL ENERGY COSTS $193,443
RECOMMENDED SAVINGS* $31,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,560
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,550
Cost:
$32,870
$8,720 227,000 $5,760 465 - - $(-1,930) - $8,720
227,000
kWh
$5,760
465
kW-months/year
-
-
$
$(-1,930)
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,830
Cost:
$10,000
- - $6,830 552 - - - - -
-
kWh
$6,830
552
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,650
Cost:
$260
$1,800 46,700 $850 69 - - - - $1,800
46,700
kWh
$850
69
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,219
Cost:
$246
$1,436 37,355 $900 73 - - $(-117) - $1,436
37,355
kWh
$900
73
kW-months/year
-
-
$
$(-117)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,440
Cost:
$1,800
$940 24,500 $500 40 - - - - $940
24,500
kWh
$500
40
kW-months/year
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,370
Cost:
$350
$1,050 27,300 $320 26 - - - - $1,050
27,300
kWh
$320
26
kW-months/year
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,030
Cost:
$120
$1,030 26,800 - - - - - - $1,030
26,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,540
Cost:
$500
- - - - $3,540 - - - -
-
kWh
-
-
kW-months/year
$3,540
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,629
Cost:
$46,146
$14,976 389,655 $15,160 1,225 $3,540 - $(-2,047) - $14,976
389,655
kWh
$15,160
1,225
kW-months/year
$3,540
-
$
$(-2,047)
-
$
TOTAL IMPLEMENTED Savings:
$7,560
Cost:
$1,110
$2,850 74,000 $1,170 95 $3,540 - - - $2,850
74,000
kWh
$1,170
95
kW-months/year
$3,540
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost