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IAC Assessment: CO0549
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IAC Assessment: CO0549
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Pressure sensitive tape
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 400,000
Annual Production 133,000,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $460,227 14,863,000 kWh $0.03
Electricity Demand $419,173 37,333 kW-months/year $11.23
Electricity Fees $1,479 - $ -
Natural Gas $486,631 107,967 MMBtu $4.51
TOTAL ENERGY COSTS $1,367,510
RECOMMENDED SAVINGS* $81,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,410
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$29,210
Cost:
$116,000
$13,410 650,800 $15,800 892 - - - - $13,410
650,800
kWh
$15,800
892
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,000
Cost:
$27,900
- - - - $12,000 2,427 - - -
-
kWh
-
-
kW-months/year
$12,000
2,427
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,130
Cost:
$3,800
- - - - $6,130 1,239 - - -
-
kWh
-
-
kW-months/year
$6,130
1,239
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,920
Cost:
$510
$2,720 132,000 $3,200 181 - - - - $2,720
132,000
kWh
$3,200
181
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,780
Cost:
$60
$2,180 106,040 $3,600 203 - - - - $2,180
106,040
kWh
$3,600
203
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$650
Cost:
$500
$650 31,700 - - - - - - $650
31,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$390
Cost:
$360
$180 8,800 $210 12 - - - - $180
8,800
kWh
$210
12
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,840
Cost:
$58,140
$12,370 600,400 $14,580 823 - - $(-5,110) - $12,370
600,400
kWh
$14,580
823
kW-months/year
-
-
MMBtu
$(-5,110)
-
$
TOTAL RECOMMENDED Savings:
$81,920
Cost:
$207,270
$31,510 1,529,740 $37,390 2,111 $18,130 3,666 $(-5,110) - $31,510
1,529,740
kWh
$37,390
2,111
kW-months/year
$18,130
3,666
MMBtu
$(-5,110)
-
$
TOTAL IMPLEMENTED Savings:
$28,410
Cost:
$59,150
$15,740 764,100 $17,780 1,004 - - $(-5,110) - $15,740
764,100
kWh
$17,780
1,004
kW-months/year
-
-
MMBtu
$(-5,110)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost