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IAC Assessment: CO0555
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IAC Assessment: CO0555
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Miscellaneous Steel Fabrication
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 120,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,968
Location (State) ND
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,299 2,382,480 kWh $0.04
Electricity Demand $52,532 6,566 kW-months/year $8.00
Electricity Fees $8,460 - $ -
Natural Gas $163,846 24,701 MMBtu $6.63
TOTAL ENERGY COSTS $326,137
RECOMMENDED SAVINGS* $22,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,876
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$4,790
Cost:
$13,100
$(-2,310) (-57,800) $(-790) (-99) $7,890 1,267 - - - - $(-2,310)
(-57,800)
kWh
$(-790)
(-99)
kW-months/year
$7,890
1,267
MMBtu
-
-
$
-
-
$
02: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$900
Cost:
$580
- - - - $900 144 - - - - -
-
kWh
-
-
kW-months/year
$900
144
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$186
Cost:
$260
$138 3,434 $48 6 - - - - - - $138
3,434
kWh
$48
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$220
Cost:
$420
$220 5,600 - - - - - - - - $220
5,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,890
Cost:
$37,430
$12,250 306,200 $4,240 530 - - - - $(-2,600) - $12,250
306,200
kWh
$4,240
530
kW-months/year
-
-
MMBtu
-
-
$
$(-2,600)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,540
Cost:
$4,990
$1,090 27,200 $1,030 129 - - $(-10) - $430 - $1,090
27,200
kWh
$1,030
129
kW-months/year
-
-
MMBtu
$(-10)
-
$
$430
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$120
Cost:
$390
$120 3,000 - - - - - - - - $120
3,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,646
Cost:
$57,170
$11,508 287,634 $4,528 566 $8,790 1,411 $(-10) - $(-2,170) - $11,508
287,634
kWh
$4,528
566
kW-months/year
$8,790
1,411
MMBtu
$(-10)
-
$
$(-2,170)
-
$
TOTAL IMPLEMENTED Savings:
$5,876
Cost:
$13,940
$(-2,172) (-54,366) $(-742) (-93) $8,790 1,411 - - - - $(-2,172)
(-54,366)
kWh
$(-742)
(-93)
kW-months/year
$8,790
1,411
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost