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IAC Assessment: CO0568
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: CO0568
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Printed Circuit Boards
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 28,000
Annual Production 12,000 Pieces
Production Hrs. Annual 6,864
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,774 2,726,342 kWh $0.03
Electricity Demand $84,060 6,355 kW-months/year $13.23
Electricity Fees $960 - $ -
Natural Gas $43,567 6,054 MMBtu $7.20
TOTAL ENERGY COSTS $209,361
RECOMMENDED SAVINGS* $22,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,960
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,510
Cost:
$330
$1,480 44,000 $1,030 77 - - - - - - - - $1,480
44,000
kWh
$1,030
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$540
Cost:
-
$540 16,000 - - - - - - - - - - $540
16,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$350
Cost:
$1,140
$230 6,700 $120 9 - - - - - - - - $230
6,700
kWh
$120
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$10,660
Cost:
$43,050
- - $10,630 794 - - - - $30 - - - -
-
kWh
$10,630
794
kW-months/year
-
-
MMBtu
-
-
$
$30
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,100
Cost:
$6,680
$2,040 60,700 $1,810 135 - - $120 - - - $130 - $2,040
60,700
kWh
$1,810
135
kW-months/year
-
-
MMBtu
$120
-
$
-
-
$
$130
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,690
Cost:
$6,440
$1,540 45,800 $1,070 80 - - - - - - $80 - $1,540
45,800
kWh
$1,070
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$80
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$660
Cost:
$2,400
$120 3,500 $70 5 - - $230 - - - $240 - $120
3,500
kWh
$70
5
kW-months/year
-
-
MMBtu
$230
-
$
-
-
$
$240
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$400
Cost:
$1,750
- - - - $400 54 - - - - - - -
-
kWh
-
-
kW-months/year
$400
54
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$360
Cost:
$1,510
- - - - $360 48 - - - - - - -
-
kWh
-
-
kW-months/year
$360
48
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,270
Cost:
$63,300
$5,950 176,700 $14,730 1,100 $760 102 $350 - $30 - $450 - $5,950
176,700
kWh
$14,730
1,100
kW-months/year
$760
102
MMBtu
$350
-
$
$30
-
$
$450
-
$
TOTAL IMPLEMENTED Savings:
$9,960
Cost:
$15,850
$5,180 154,000 $3,980 297 - - $350 - - - $450 - $5,180
154,000
kWh
$3,980
297
kW-months/year
-
-
MMBtu
$350
-
$
-
-
$
$450
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost