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IAC Assessment: CO0571
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IAC Assessment: CO0571
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Automotive and marine batteries
NAICS 335911 - Storage Battery Manufacturing
SIC 3691 - Storage Batteries
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 113,900
Annual Production 1,300,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $574,200 19,094,882 kWh $0.03
Electricity Demand $461,801 31,825 kW-months/year $14.51
Electricity Fees $2,723 - $ -
Natural Gas $475,189 80,999 MMBtu $5.87
TOTAL ENERGY COSTS $1,524,401
RECOMMENDED SAVINGS* $52,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,580
Cost:
$500
$4,740 151,000 $2,840 207 - - - - - - - - $4,740
151,000
kWh
$2,840
207
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,130
Cost:
$1,560
$690 22,100 $440 32 - - - - - - - - $690
22,100
kWh
$440
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,520
Cost:
$5,600
$2,200 70,200 $1,320 96 - - - - - - - - $2,200
70,200
kWh
$1,320
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,540
Cost:
$3,240
- - - - - - $1,540 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,540
-
Tgal
-
-
$
-
-
$
05: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$770
Cost:
$3,000
- - - - $770 138 - - - - - - -
-
kWh
-
-
kW-months/year
$770
138
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,660
Cost:
$37,360
$10,880 346,500 $6,520 475 - - - - $670 - $590 - $10,880
346,500
kWh
$6,520
475
kW-months/year
-
-
MMBtu
-
-
Tgal
$670
-
$
$590
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,920
Cost:
$6,000
- - - - $9,920 1,789 - - - - - - -
-
kWh
-
-
kW-months/year
$9,920
1,789
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$6,230
Cost:
$56,000
$2,820 89,700 $2,770 202 - - - - $310 - $330 - $2,820
89,700
kWh
$2,770
202
kW-months/year
-
-
MMBtu
-
-
Tgal
$310
-
$
$330
-
$
09: 2.9111 USE SOLAR HEAT TO HEAT MAKE-UP AIR Savings:
$1,540
Cost:
$14,140
- - - - $1,540 278 - - - - - - -
-
kWh
-
-
kW-months/year
$1,540
278
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,230
Cost:
$1,000
$130 4,100 $80 6 - - - - - - $1,020 - $130
4,100
kWh
$80
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,020
-
$
TOTAL RECOMMENDED Savings:
$52,120
Cost:
$128,400
$21,460 683,600 $13,970 1,018 $12,230 2,205 $1,540 - $980 - $1,940 - $21,460
683,600
kWh
$13,970
1,018
kW-months/year
$12,230
2,205
MMBtu
$1,540
-
Tgal
$980
-
$
$1,940
-
$
TOTAL IMPLEMENTED Savings:
$8,810
Cost:
$1,500
$4,870 155,100 $2,920 213 - - - - - - $1,020 - $4,870
155,100
kWh
$2,920
213
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,020
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost