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IAC Assessment: CO0574
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IAC Assessment: CO0574
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Generator sets
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 125,000
Annual Production 75 Pieces
Production Hrs. Annual 4,680
Location (State) NM
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,060 2,740,800 kWh $0.04
Electricity Demand $6,191 6,554 kW-months/year $0.94
Electricity Fees $67,234 - $ -
Natural Gas $149,756 18,329 MMBtu $8.17
TOTAL ENERGY COSTS $357,431
RECOMMENDED SAVINGS* $70,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,322
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$37,120
Cost:
$6,000
$7,910 243,500 $29,210 - - - - - - - - - - - - - $7,910
243,500
kWh
$29,210
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,700
Cost:
$2,350
$(-570) (-11,600) $(-500) (-45) - - $1,900 1,745,900 - - - - - - $2,870 - $(-570)
(-11,600)
kWh
$(-500)
(-45)
kW-months/year
-
-
MMBtu
$1,900
1,745,900
Tgal
-
-
gal
-
-
$
-
-
$
$2,870
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,160
Cost:
$210
$2,250 58,900 $910 81 - - - - - - - - - - - - $2,250
58,900
kWh
$910
81
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 3.8125 REMOVE ROLLERS FROM THE MACHINES AND CLEAN IN A CLOSED SOLVENT CLEANER Savings:
$1,170
Cost:
$1,150
- - - - - - - - $360 132 $330 - $480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$360
132
gal
$330
-
$
$480
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$162
Cost:
$118
$110 2,806 $52 5 - - - - - - - - - - - - $110
2,806
kWh
$52
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$450
Cost:
$110
$330 8,400 $120 11 - - - - - - - - - - - - $330
8,400
kWh
$120
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,000
Cost:
$41,750
$8,220 200,200 $5,750 513 - - - - - - - - $30 - - - $8,220
200,200
kWh
$5,750
513
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$30
-
$
-
-
Tgal
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,410
Cost:
$1,420
- - - - $3,410 424 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,410
424
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,350
Cost:
$12,520
- - - - $3,350 417 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,350
417
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,830
Cost:
$6,160
$(-180) (-4,900) $(-80) (-7) $3,090 384 - - - - - - - - - - $(-180)
(-4,900)
kWh
$(-80)
(-7)
kW-months/year
$3,090
384
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
11: 2.9111 USE SOLAR HEAT TO HEAT MAKE-UP AIR Savings:
$840
Cost:
$6,120
- - - - $840 104 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$840
104
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$70,192
Cost:
$77,908
$18,070 497,306 $35,462 558 $10,690 1,329 $1,900 1,745,900 $360 132 $330 - $510 - $2,870 - $18,070
497,306
kWh
$35,462
558
kW-months/year
$10,690
1,329
MMBtu
$1,900
1,745,900
Tgal
$360
132
gal
$330
-
$
$510
-
$
$2,870
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,322
Cost:
$328
$2,360 61,706 $962 86 - - - - - - - - - - - - $2,360
61,706
kWh
$962
86
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption