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IAC Assessment: CO0576
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IAC Assessment: CO0576
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Wooden trusses
NAICS 321214 - Truss Manufacturing
SIC 2439 - Structural Wood Members, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 37,500
Annual Production 60,000 Thousand Feet
Production Hrs. Annual 5,772
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,735 1,569,459 kWh $0.03
Electricity Demand $72,189 5,631 kW-months/year $12.82
Electricity Fees $192 - $ -
Natural Gas $26,763 3,354 MMBtu $7.98
TOTAL ENERGY COSTS $146,879
RECOMMENDED SAVINGS* $104,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,740
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.622 INSTALL ROTATING CAROUSELS TO REDUCE SET-UP TIMES Savings:
$84,000
Cost:
$30,670
- - - - - - - - - - $84,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$84,000
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$4,450
Cost:
-
- - $6,530 485 - - $(-2,080) - - - - - -
-
kWh
$6,530
485
kW-months/year
-
-
MMBtu
$(-2,080)
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,540
Cost:
$190
$1,330 42,700 $1,210 90 - - - - - - - - $1,330
42,700
kWh
$1,210
90
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$200
Cost:
$170
$110 3,600 $90 7 - - - - - - - - $110
3,600
kWh
$90
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$6,190
Cost:
$17,170
- - - - $6,190 826 - - - - - - -
-
kWh
-
-
kW-months/year
$6,190
826
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,670
Cost:
$9,240
$(-230) (-7,400) $(-130) (-10) $5,030 671 - - - - - - $(-230)
(-7,400)
kWh
$(-130)
(-10)
kW-months/year
$5,030
671
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,740
Cost:
$980
- - - - $1,740 232 - - - - - - -
-
kWh
-
-
kW-months/year
$1,740
232
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$920
Cost:
$1,440
$330 10,500 $570 42 - - $10 - $10 - - - $330
10,500
kWh
$570
42
kW-months/year
-
-
MMBtu
$10
-
$
$10
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$104,710
Cost:
$59,860
$1,540 49,400 $8,270 614 $12,960 1,729 $(-2,070) - $10 - $84,000 - $1,540
49,400
kWh
$8,270
614
kW-months/year
$12,960
1,729
MMBtu
$(-2,070)
-
$
$10
-
$
$84,000
-
$
TOTAL IMPLEMENTED Savings:
$2,740
Cost:
$360
$1,440 46,300 $1,300 97 - - - - - - - - $1,440
46,300
kWh
$1,300
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product