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IAC Assessment: CO0577
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IAC Assessment: CO0577
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Construction equipment
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales >$500,000,000
# of Employees 800
Plant Area (Sq.Ft.) 367,000
Annual Production 20,250 Pieces
Production Hrs. Annual 8,760
Location (State) ND
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $843,948 35,616,000 kWh $0.02
Electricity Demand $402,663 63,648 kW-months/year $6.33
Electricity Fees $83,054 - $ -
Natural Gas $815,026 119,829 MMBtu $6.80
TOTAL ENERGY COSTS $2,144,691
RECOMMENDED SAVINGS* $457,960 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $277,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$141,620
Cost:
$513,000
$106,650 3,878,100 $34,970 5,592 - - - - - - - - $106,650
3,878,100
kWh
$34,970
5,592
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$135,890
Cost:
$303,800
$32,940 1,780,800 $19,900 3,182 $83,050 - - - - - - - $32,940
1,780,800
kWh
$19,900
3,182
kW-months/year
$83,050
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$89,400
Cost:
$41,000
- - - - - - $89,400 13,494 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$89,400
13,494
MMBtu
-
-
$
-
-
$
04: 4.426 MODIFY WORKLOAD Savings:
$48,020
Cost:
$360
$1,220 66,600 - - - - - - $46,800 - - - $1,220
66,600
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$46,800
-
$
-
-
$
05: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$3,420
Cost:
$6,000
$2,340 126,300 $1,080 173 - - - - - - - - $2,340
126,300
kWh
$1,080
173
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$270
Cost:
$340
$180 9,529 $90 15 - - - - - - - - $180
9,529
kWh
$90
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$810
Cost:
$3,070
$520 28,500 $290 46 - - - - - - - - $520
28,500
kWh
$290
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,530
Cost:
$150,890
$25,740 1,391,600 $11,920 1,906 - - - - $(-590) - $1,460 - $25,740
1,391,600
kWh
$11,920
1,906
kW-months/year
-
-
$
-
-
MMBtu
$(-590)
-
$
$1,460
-
$
TOTAL RECOMMENDED Savings:
$457,960
Cost:
$1,018,460
$169,590 7,281,429 $68,250 10,914 $83,050 - $89,400 13,494 $46,210 - $1,460 - $169,590
7,281,429
kWh
$68,250
10,914
kW-months/year
$83,050
-
$
$89,400
13,494
MMBtu
$46,210
-
$
$1,460
-
$
TOTAL IMPLEMENTED Savings:
$277,000
Cost:
$351,500
$36,680 1,983,229 $21,070 3,370 $83,050 - $89,400 13,494 $46,800 - - - $36,680
1,983,229
kWh
$21,070
3,370
kW-months/year
$83,050
-
$
$89,400
13,494
MMBtu
$46,800
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost