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IAC Assessment: CO0582
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IAC Assessment: CO0582
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Glass Bottles
NAICS 327213 - Glass Container Manufacturing
SIC 3221 - Glass Containers
Sales $10,000,000-$50,000,000
# of Employees 252
Plant Area (Sq.Ft.) 336,200
Annual Production 1,241,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,653,034 104,171,039 kWh $0.04
Natural Gas $6,186,291 1,034,390 MMBtu $5.98
TOTAL ENERGY COSTS $10,839,325
RECOMMENDED SAVINGS* $134,799 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,599
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,630
Cost:
$180
$9,060 200,600 $3,570 275 - - - - - - $9,060
200,600
kWh
$3,570
275
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$10,760
Cost:
$10,000
$2,290 50,700 $3,120 240 - - - - $5,350 - $2,290
50,700
kWh
$3,120
240
kW-months/year
-
-
MMBtu
-
-
$
$5,350
-
$
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$7,950
Cost:
$9,670
$5,700 126,100 $2,250 173 - - - - - - $5,700
126,100
kWh
$2,250
173
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$4,080
Cost:
$500
$2,920 64,700 $1,160 89 - - - - - - $2,920
64,700
kWh
$1,160
89
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$869
Cost:
$736
$623 13,785 $246 19 - - - - - - $623
13,785
kWh
$246
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,380
Cost:
$1,150
$1,380 30,500 - - - - - - - - $1,380
30,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$58,610
Cost:
$80,000
$43,870 971,100 $11,830 911 - - $1,730 - $1,180 - $43,870
971,100
kWh
$11,830
911
kW-months/year
-
-
MMBtu
$1,730
-
$
$1,180
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,080
Cost:
$24,410
$19,010 421,000 $7,060 544 - - $(-100) - $6,110 - $19,010
421,000
kWh
$7,060
544
kW-months/year
-
-
MMBtu
$(-100)
-
$
$6,110
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,090
Cost:
$5,050
$2,370 52,400 $2,390 184 - - $150 - $180 - $2,370
52,400
kWh
$2,390
184
kW-months/year
-
-
MMBtu
$150
-
$
$180
-
$
10: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$1,020
Cost:
-
$(-380) (-8,500) $(-160) (-12) $1,560 260 - - - - $(-380)
(-8,500)
kWh
$(-160)
(-12)
kW-months/year
$1,560
260
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$330
Cost:
$510
$140 3,100 $50 4 - - $120 - $20 - $140
3,100
kWh
$50
4
kW-months/year
-
-
MMBtu
$120
-
$
$20
-
$
TOTAL RECOMMENDED Savings:
$134,799
Cost:
$132,206
$86,983 1,925,485 $31,516 2,427 $1,560 260 $1,900 - $12,840 - $86,983
1,925,485
kWh
$31,516
2,427
kW-months/year
$1,560
260
MMBtu
$1,900
-
$
$12,840
-
$
TOTAL IMPLEMENTED Savings:
$85,599
Cost:
$92,576
$56,983 1,261,285 $18,656 1,437 $1,560 260 $1,850 - $6,550 - $56,983
1,261,285
kWh
$18,656
1,437
kW-months/year
$1,560
260
MMBtu
$1,850
-
$
$6,550
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost