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IAC Assessment: CO0587
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IAC Assessment: CO0587
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Concrete pipe
NAICS 327332 - Concrete Pipe Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 104,000
Annual Production 230,000 Tons
Production Hrs. Annual 3,146
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,228 2,602,575 kWh $0.03
Electricity Demand $118,268 8,930 kW-months/year $13.24
Electricity Fees $2,096 - $ -
Natural Gas $162,918 18,021 MMBtu $9.04
TOTAL ENERGY COSTS $372,510
RECOMMENDED SAVINGS* $25,404 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,124
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,250
Cost:
$4,140
- - - - $4,250 507 - - - - -
-
kWh
-
-
kW-months/year
$4,250
507
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,000
Cost:
$270
$1,120 36,800 $2,880 228 - - - - - - $1,120
36,800
kWh
$2,880
228
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,370
Cost:
$650
- - - - $3,370 402 - - - - -
-
kWh
-
-
kW-months/year
$3,370
402
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$400
Cost:
$400
$150 4,800 $250 20 - - - - - - $150
4,800
kWh
$250
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$54
Cost:
$171
$21 688 $33 3 - - - - - - $21
688
kWh
$33
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,370
Cost:
$4,040
- - - - $5,370 640 - - - - -
-
kWh
-
-
kW-months/year
$5,370
640
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,050
Cost:
$14,465
$2,330 76,700 $2,480 196 - - $140 - $100 - $2,330
76,700
kWh
$2,480
196
kW-months/year
-
-
MMBtu
$140
-
$
$100
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,700
Cost:
$3,100
$640 20,900 $1,010 80 - - $30 - $20 - $640
20,900
kWh
$1,010
80
kW-months/year
-
-
MMBtu
$30
-
$
$20
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$1,210
Cost:
$2,950
$430 14,100 $780 62 - - - - - - $430
14,100
kWh
$780
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,404
Cost:
$30,186
$4,691 153,988 $7,433 589 $12,990 1,549 $170 - $120 - $4,691
153,988
kWh
$7,433
589
kW-months/year
$12,990
1,549
MMBtu
$170
-
$
$120
-
$
TOTAL IMPLEMENTED Savings:
$17,124
Cost:
$20,096
$3,621 118,988 $5,643 447 $7,620 909 $140 - $100 - $3,621
118,988
kWh
$5,643
447
kW-months/year
$7,620
909
MMBtu
$140
-
$
$100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost