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IAC Assessment: CO0594
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IAC Assessment: CO0594
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Concrete pipe
NAICS 327332 - Concrete Pipe Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 11
Plant Area (Sq.Ft.) 16,000
Annual Production 40,000 Tons
Production Hrs. Annual 2,622
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $15,356 393,200 kWh $0.04
Electricity Demand $20,777 2,994 kW-months/year $6.94
Electricity Fees $813 - $ -
Natural Gas $39,470 4,130 MMBtu $9.56
TOTAL ENERGY COSTS $76,416
RECOMMENDED SAVINGS* $19,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,730
Cost:
$3,350
- - - - $4,730 512 - - - - -
-
kWh
-
-
kW-months/year
$4,730
512
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,550
Cost:
$11,320
- - $4,550 437 - - - - - - -
-
kWh
$4,550
437
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,300
Cost:
$6,900
$1,520 37,200 $1,780 170 - - - - - - $1,520
37,200
kWh
$1,780
170
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$150
Cost:
$442
$60 1,365 $90 9 - - - - - - $60
1,365
kWh
$90
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$380
Cost:
-
- - - - $380 41 - - - - -
-
kWh
-
-
kW-months/year
$380
41
MMBtu
-
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,200
Cost:
$5,050
- - - - $3,200 347 - - - - -
-
kWh
-
-
kW-months/year
$3,200
347
MMBtu
-
-
$
-
-
$
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$1,100
Cost:
$2,950
$620 15,200 $480 46 - - - - - - $620
15,200
kWh
$480
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$990
Cost:
$3,420
$450 10,900 $520 50 - - - - $20 - $450
10,900
kWh
$520
50
kW-months/year
-
-
MMBtu
-
-
$
$20
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$950
Cost:
$500
- - - - - - $950 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$950
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$360
Cost:
$90
- - - - $360 39 - - - - -
-
kWh
-
-
kW-months/year
$360
39
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$19,710
Cost:
$34,022
$2,650 64,665 $7,420 712 $8,670 939 $950 - $20 - $2,650
64,665
kWh
$7,420
712
kW-months/year
$8,670
939
MMBtu
$950
-
$
$20
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost