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IAC Assessment: CO0595
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IAC Assessment: CO0595
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Aluminum beverage cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 153,600
Annual Production 759,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) WY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $296,103 14,923,200 kWh $0.02
Electricity Demand $355,999 33,094 kW-months/year $10.76
Electricity Fees $101,408 - $ -
Natural Gas $356,354 36,316 MMBtu $9.81
TOTAL ENERGY COSTS $1,109,864
RECOMMENDED SAVINGS* $68,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,388
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$18,970
Cost:
$780
$9,910 520,400 $9,060 713 - - - - - - $9,910
520,400
kWh
$9,060
713
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,390
Cost:
$290
$2,820 147,700 $2,570 203 - - - - - - $2,820
147,700
kWh
$2,570
203
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$998
Cost:
$1,644
$522 27,387 $476 38 - - - - - - $522
27,387
kWh
$476
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,950
Cost:
$630
- - - - $3,950 370 - - - - -
-
kWh
-
-
kW-months/year
$3,950
370
MMBtu
-
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,820
Cost:
$1,280
$1,470 77,100 $1,350 106 - - - - - - $1,470
77,100
kWh
$1,350
106
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$13,170
Cost:
$40,400
- - - - $13,170 1,233 - - - - -
-
kWh
-
-
kW-months/year
$13,170
1,233
MMBtu
-
-
$
-
-
$
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,810
Cost:
$23,490
$(-360) (-18,700) $(-330) (-26) $13,500 1,264 - - - - $(-360)
(-18,700)
kWh
$(-330)
(-26)
kW-months/year
$13,500
1,264
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,630
Cost:
$15,320
$3,150 165,400 $1,930 152 - - $300 - $250 - $3,150
165,400
kWh
$1,930
152
kW-months/year
-
-
MMBtu
$300
-
$
$250
-
$
09: 2.9111 USE SOLAR HEAT TO HEAT MAKE-UP AIR Savings:
$4,920
Cost:
$32,120
- - - - $4,920 461 - - - - -
-
kWh
-
-
kW-months/year
$4,920
461
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$68,658
Cost:
$115,954
$17,512 919,287 $15,056 1,186 $35,540 3,328 $300 - $250 - $17,512
919,287
kWh
$15,056
1,186
kW-months/year
$35,540
3,328
MMBtu
$300
-
$
$250
-
$
TOTAL IMPLEMENTED Savings:
$6,388
Cost:
$1,934
$3,342 175,087 $3,046 241 - - - - - - $3,342
175,087
kWh
$3,046
241
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost