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IAC Assessment: CO0603
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IAC Assessment: CO0603
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IAC Center Colorado State University
Assessment Year 2007
Principal Product Gypsum Wall Paneling
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 65
Plant Area (Sq.Ft.) 110,000
Annual Production 312,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) NM
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $581,487 13,260,000 kWh $0.04
Natural Gas $6,089,933 664,001 MMBtu $9.17
TOTAL ENERGY COSTS $6,671,420
RECOMMENDED SAVINGS* $1,151,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$996,440
Cost:
$366,170
$(-37,740) (-851,200) $(-20,310) (-1,637) $1,054,490 115,320 - - - - $(-37,740)
(-851,200)
kWh
$(-20,310)
(-1,637)
kW-months/year
$1,054,490
115,320
MMBtu
-
-
$
-
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$121,430
Cost:
$100,000
- - - - $121,430 13,280 - - - - -
-
kWh
-
-
kW-months/year
$121,430
13,280
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,750
Cost:
$71,440
$22,250 501,800 $9,070 731 - - $700 - $(-270) - $22,250
501,800
kWh
$9,070
731
kW-months/year
-
-
MMBtu
$700
-
$
$(-270)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,160
Cost:
$90
$1,360 30,800 $450 36 - - $150 - $200 - $1,360
30,800
kWh
$450
36
kW-months/year
-
-
MMBtu
$150
-
$
$200
-
$
TOTAL RECOMMENDED Savings:
$1,151,780
Cost:
$537,700
$(-14,130) (-318,600) $(-10,790) (-870) $1,175,920 128,600 $850 - $(-70) - $(-14,130)
(-318,600)
kWh
$(-10,790)
(-870)
kW-months/year
$1,175,920
128,600
MMBtu
$850
-
$
$(-70)
-
$
TOTAL IMPLEMENTED Savings:
$31,750
Cost:
$71,440
$22,250 501,800 $9,070 731 - - $700 - $(-270) - $22,250
501,800
kWh
$9,070
731
kW-months/year
-
-
MMBtu
$700
-
$
$(-270)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost