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IAC Assessment: CO0604
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IAC Assessment: CO0604
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IAC Center Colorado State University
Assessment Year 2007
Principal Product Gypsum wallboard
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $100,000,000-$500,000,000
# of Employees 115
Plant Area (Sq.Ft.) 322,100
Annual Production 1,128,400 Thousand Feet
Production Hrs. Annual 7,176
Location (State) NM
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $767,965 20,647,200 kWh $0.04
Electricity Demand $319,233 35,208 kW-months/year $9.07
Electricity Fees $66,758 - $ -
Natural Gas $7,017,199 802,160 MMBtu $8.75
TOTAL ENERGY COSTS $8,171,155
RECOMMENDED SAVINGS* $325,520 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,220
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$140,220
Cost:
$500,000
- - - - $140,220 16,043 - - - - -
-
kWh
-
-
kW-months/year
$140,220
16,043
MMBtu
-
-
$
-
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$112,000
Cost:
$18,430
- - - - $112,000 12,815 - - - - -
-
kWh
-
-
kW-months/year
$112,000
12,815
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$27,400
Cost:
$2,500
$18,260 450,600 $9,140 753 - - - - - - $18,260
450,600
kWh
$9,140
753
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,820
Cost:
$310
$9,870 243,500 $4,950 407 - - - - - - $9,870
243,500
kWh
$4,950
407
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,080
Cost:
$68,340
$21,460 529,600 $8,990 740 - - $700 - $(-70) - $21,460
529,600
kWh
$8,990
740
kW-months/year
-
-
MMBtu
$700
-
$
$(-70)
-
$
TOTAL RECOMMENDED Savings:
$325,520
Cost:
$589,580
$49,590 1,223,700 $23,080 1,900 $252,220 28,858 $700 - $(-70) - $49,590
1,223,700
kWh
$23,080
1,900
kW-months/year
$252,220
28,858
MMBtu
$700
-
$
$(-70)
-
$
TOTAL IMPLEMENTED Savings:
$42,220
Cost:
$2,810
$28,130 694,100 $14,090 1,160 - - - - - - $28,130
694,100
kWh
$14,090
1,160
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost