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IAC Assessment: CO0645
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DOE MESC
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IAC Assessment: CO0645
IAC Center Colorado State University
Assessment Year 2011
Principal Product Conveyors and Conveying Equipment
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 95,200
Annual Production 1,600 Pieces
Production Hrs. Annual 2,219
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,815 1,127,700 kWh $0.05
Electricity Demand $76,520 4,494 kW-months/year $17.03
Electricity Fees $2,012 - $ -
Natural Gas $52,085 6,836 MMBtu $7.62
TOTAL ENERGY COSTS $181,432
RECOMMENDED SAVINGS* $28,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,890
Cost:
$1,290
$1,780 39,000 $3,110 149 - - - - - - $1,780
39,000
kWh
$3,110
149
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$630
Cost:
$3,010
$180 3,900 $450 21 - - - - - - $180
3,900
kWh
$450
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,950
Cost:
$33,510
$5,420 119,000 $10,370 497 - - $190 - $(-30) - $5,420
119,000
kWh
$10,370
497
kW-months/year
-
-
MMBtu
$190
-
$
$(-30)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,930
Cost:
$5,260
$990 22,100 $1,940 93 - - $30 - $(-30) - $990
22,100
kWh
$1,940
93
kW-months/year
-
-
MMBtu
$30
-
$
$(-30)
-
$
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$2,000
Cost:
$21,500
$710 15,600 $1,290 62 - - - - - - $710
15,600
kWh
$1,290
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,560
Cost:
$7,980
$(-140) (-3,000) $(-80) (-4) $1,780 273 - - - - $(-140)
(-3,000)
kWh
$(-80)
(-4)
kW-months/year
$1,780
273
MMBtu
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$160
Cost:
$200
- - - - $160 24 - - - - -
-
kWh
-
-
kW-months/year
$160
24
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,120
Cost:
$72,750
$8,940 196,600 $17,080 818 $1,940 297 $220 - $(-60) - $8,940
196,600
kWh
$17,080
818
kW-months/year
$1,940
297
MMBtu
$220
-
$
$(-60)
-
$
TOTAL IMPLEMENTED Savings:
$21,000
Cost:
$35,000
$7,200 158,000 $13,480 646 $160 24 $190 - $(-30) - $7,200
158,000
kWh
$13,480
646
kW-months/year
$160
24
MMBtu
$190
-
$
$(-30)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost